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Technical Data 300-series gearboxes-English Rev.1.3 - 15-12-2010

INSTALLATION, USE AND SERVICE MANUAL 300-SERIES GEARBOXES

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Содержание 1004156

Страница 1: ...SR 30 E 1004156 Planetary Winches...

Страница 2: ...Particularly significant sections of the manual and important specifications are highlighted by symbols whose meanings are given below DANGER WARNING This symbol indicates situations of serious danger...

Страница 3: ...re limited to the duration of the expressed warranty period as set forth above EMC s maximum liability is limited to the purchase price of the product and in no event shall EMC be liable for any conse...

Страница 4: ...TION 4 2 GEARBOX LUBRICATION 4 3 ROPE 4 4 START UP SEQUENCE 5 WORKING WITH THE MACHINE 5 1 START NORMAL OPERATION and STOP 5 2 INSPECTIONS 5 3 TROUBLE SHOOTING 6 MAINTENANCE 6 1 LUBRICATION 6 2 GEARBO...

Страница 5: ...erforming any maintenance or close inspection to the winch ensure that the product is not under load and that the power supply is switched off and disconnected 5 Check controls of the product and its...

Страница 6: ...es 32 Never lift loads exceeding maximum safe working load W L L 33 Beware of snatch loads on the winch Any sudden loading can cause excessive acceleration forces on the winch system resulting excessi...

Страница 7: ...For outdoor applications onshore IP 55 motors can be supplied For offshore applications motors with protection class IP 56 TENV can be supplied 2 3 OPTIONS EMC winches can be supplied with a large nu...

Страница 8: ...perated Some winches can be equipped with a friction clutch Friction clutches can be supplied in manual and remote versions Note that for most lifting applications the use of a clutch in the driveline...

Страница 9: ...correct angle Plain drum Grooved drum 1 layer cable only Grooved drum multi layer spooling Min Recom max Max Min Recom max Max Min Recom max Max Standard cables 0 5 1 5 2 0 0 2 5 4 0 0 5 1 5 2 5 Rotat...

Страница 10: ...equipped with an emergency stop that allows to switch of the winch in case of an emergency situation The operators of the winch must be instructed about the location of the emergency stop s The emerge...

Страница 11: ...h Rev 1 1 10 12 2014 3 3 5 Handling of the winch For lifting the winch following possibilities should be used starting from the top 1 Use the lifting lugs on the frame if applied 2 Use the holes in th...

Страница 12: ...foundation shall be flat and stiff to avoid anomalous tensions which could cause the quick wear of internal parts Position the winch onto the foundation and check winch foundation feet for perfect sti...

Страница 13: ...up if necessary For further details see section 7 Lubricating oil temperature shall never exceed 100 C 4 3 ROPE 4 3 1 Fitting the fiber rope to the winch drum Before fitting the rope the cable anchor...

Страница 14: ...ell as those persons directly involved in the handling and installation Wear suitable protective clothing such as overalls industrial gloves helmet eye protectors and safety footwear Failure to wear s...

Страница 15: ...s If a loop forms in the rope ensure that it does not tighten to form a kink Ensure that the reel stand is mounted so as not to create a reverse bend during reeving i e for a winch drum with an overla...

Страница 16: ...fitted must be checked and re adjusted if necessary after the rope has been installed Record the following details on the Certificate after installation has been completed type of equipment location...

Страница 17: ...optional manual operated clutch the clutch must be engaged before the below operation of the winch can be performed Before start up Turn speed control potentiometer on main control panel in position...

Страница 18: ...peration of the clutch Closing Close the bandbrake when available Turn the drum shaft up till the pins claws of the clutch are placed before the corresponding openings on the winch drum Depending on t...

Страница 19: ...opening on the side of the crank should be placed over the locking pin In case the winch is equipped with a self braking worm gearbox reduction of 80 to 100 the load will be sustained by the gearbox...

Страница 20: ...connections if in doubt check phase cycle voltage dip during operation and current supply Fix loose wiring or exposed wiring or connections 4 CONTROLS During operation of winch verify response to cont...

Страница 21: ...at all times for comparison to other ropes in use along with the ropes inspection record and history When to retire your rope The following list contains general guidelines that can assist you in dec...

Страница 22: ...l brake surfaces for wear deformation or foreign deposits If brake lining thickness appears to be worn contaminated or damaged brake band should be replaced Clean and replace components as necessary 7...

Страница 23: ...rloaded Brake is not released completely Gearbox damaged Reduce the load within the rated capacity Release or clean the brake Check gearbox Pay attention for strange sounds Oil leakage Improper oil pl...

Страница 24: ...relatively free of dust moisture and corrosive fumes 6 1 1 Pinions and Screw Threads Thread lubricant or an antiseize compound use is recommended for threaded shafts cap screws and nuts Remove old lu...

Страница 25: ...e oil analysis by a laboratory is recommended Old lubricating oils shall be disposed according to applicable rules 6 3 SLEWING GEARS 6 3 1 Lubrication The slewing gear and pinions should be greased Th...

Страница 26: ...General Manual Electric Winches with UMPH rope English Rev 1 1 10 12 2014 ANNEX I PRODUCT DATASHEET AND CERTIFICATES...

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Страница 31: ...General Manual Electric Winches with UMPH rope English Rev 1 1 10 12 2014 ANNEX II TECHNICAL INFORMATION COMPONENTS...

Страница 32: ...tion of all gear unit components keys seals gaskets vents etc If any such components are damaged they must be replaced and the reason for the damage identified 1 3 Requesting technical assistance For...

Страница 33: ...ents with original spare parts Use the lubricants oil and grease recommended by the Manufacturer Do not dump polluting materials into the environment Dispose of all such materials as stipulated by app...

Страница 34: ...e gear unit always replace gaskets and seals with new original ones If a bearing requires replacement it is good practice to also replace the other bearing supporting the same shaft We recommend repla...

Страница 35: ...ipment Do not dump into the environment and dispose of in compliance with applicable legislation If a leak is found identify the cause of the fault repair it and refill with lubricant before operating...

Страница 36: ...Contaminant in oil Replace oil Gears damaged Contact authorized workshop Bearing axial backlash too high Contact authorized workshop Bearings defective or worn Contact authorized workshop Abnormal ru...

Страница 37: ...3 15 12 2010 INSTALLATION USE AND SERVICE MANUAL 300 SERIES GEARBOXES ANNEX 1 LUBRICANT FILL QUANTITY N B The quantities indicated are approximate only Fill the unit according to the position of the l...

Страница 38: ...s English Rev 1 3 15 12 2010 INSTALLATION USE AND SERVICE MANUAL 300 SERIES GEARBOXES N B The quantities indicated are approximate only Fill the unit according to the position of the level plug or lev...

Страница 39: ...Technical Data 300 series gearboxes English Rev 1 3 15 12 2010 INSTALLATION USE AND SERVICE MANUAL 300 SERIES GEARBOXES ANNEX 2 Mounting positions A T O B U P...

Страница 40: ...Technical Data 300 series gearboxes English Rev 1 3 15 12 2010 INSTALLATION USE AND SERVICE MANUAL 300 SERIES GEARBOXES ANNEX 3 Plug positions...

Страница 41: ...Technical Data 300 series gearboxes English Rev 1 3 15 12 2010 INSTALLATION USE AND SERVICE MANUAL 300 SERIES GEARBOXES...

Страница 42: ...not be increased Under these operating conditions rated speed increases by factor 1 2 The relative values for starting and breakaway torque are reduced by factor 0 82 and for starting current by facto...

Страница 43: ...12 In case a doubt for your application please consult EMC indicating the complete operating conditions Ventilation The distance between air intake of the motor and walls or other machinery must be a...

Страница 44: ...it against restarting Cleaning Depending on the local conditions air passages should be cleaned regularly Bearing lubrication Maintenance free life for motors with permanent lubrication at ambient tem...

Страница 45: ...ect in delta of the rated motor voltage to terminals U1 and V1 Repeat the measurement The motor can be put into operation when the resistance is above 0 5 M Insulation resistance is temperature depend...

Страница 46: ...cover 7 Fixing screw terminal board 22 Fixing screw fan cover 8 Gasket terminal box 23 Fan 9 Terminal box 24 Fixing bolt end shield non drive end 10 Fixing screw terminal box 25 Fixing bolt end shield...

Страница 47: ...General Manual Electric Winches with UMPH rope English Rev 1 1 10 12 2014 ANNEX III DRAWINGS SCHEMATICS...

Страница 48: ...AYER GEAR TYPE DEPTH RADIUS PITCH GROOVE PIPE LENGTH PIPEO CABLE O ESTIMATED WEIGHT EXTRA S GEARBOX MOTOR DRUM WORKING LOAD LIMIT W L L A3 SR0 0030 00 005 1004156 24 11 2014 BADEECO SR 30 EBCS GENERAL...

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Страница 53: ...3 x 4 0 0 V P E 5 0 H z 3 x 4 0 0 V P E 5 0 H z 3 x 4 0 0 V P E 5 0 H z...

Страница 54: ...Manuf act urer Type Quant it y Descript ion Collector materiallist detail...

Страница 55: ...Manuf act urer Type Quant it y Descript ion Collector materiallist detail...

Страница 56: ...Manuf act urer Type Quant it y Descript ion Collector materiallist detail...

Страница 57: ...Manuf act urer Type Comp Descript ion Quant it y Material Detail...

Страница 58: ...Manuf act urer Type Comp Descript ion Quant it y Material Detail...

Страница 59: ...Manuf act urer Type Comp Descript ion Quant it y Material Detail...

Страница 60: ...Manuf act urer Type Comp Descript ion Quant it y Material Detail...

Страница 61: ...Manuf act urer Type Comp Descript ion Quant it y Material Detail...

Страница 62: ...Manuf act urer Type Comp Descript ion Quant it y Material Detail...

Страница 63: ...hes guide lines are given in EN 14492 1 section 5 12 The electrical devices on a winch shall contain a device for isolation of the electrical equipment from the mains power supply so that work may be...

Страница 64: ...ht 0 125 Mechanisms subjected very rarely to the maximum load and normally to light loads L2 Moderate 0 25 Mechanisms subjected fairly frequently to the maximum load but normally to rather moderate lo...

Страница 65: ...General Manual Electric Winches with UMPH rope English Rev 1 1 10 12 2014 Notes...

Страница 66: ...General Manual Electric Winches with UMPH rope English Rev 1 1 10 12 2014...

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