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Series 

IZS31

 

 

 

 
 
 

Functions

 

 

1.  Operation mode

 

There  are  3 different  operation modes (Sensing DC mode  / Pulse DC mode  / DC mode)  for series IZS31,  these can  be  selected based upon  the 
application and  operating condition. 

 

(1) Sensing DC mode

 

The  discharge time  is  reduced by  detecting the  workpiece’s   charge condition  with a  feedback sensor which  feeds the  data  back  to  the 
ionizer   and   causes  ions   with  the   polarity   best   suited   for  static   electricity   removal   to  be   emitted.   The   static   electricity   removal 

completion signal  turns  off when  the  workpiece’s  electrostatic potential  falls  within 

±

30 V. 

Note) 

This  mode  is suited  for removing  static  electricity  from heavily  charged  workpieces. 
Either  “Energy  Saving  Mode”  or  “Continuous Static  Electricity  Removal Mode”  can  be  selected as the  operation method depending  on 

the  ionizer’s  operation mode  after  the  completion of static  electricity  removal. 

 

 

Energy  saving 
mode

 

The   ionizer  stops  discharging  upon   completion  of  static  electricity  removal.  It   resumes  discharging  when   the   workpiece’s 

electrostatic potential  exceeds 

±

30 V. 

Note) 

For  the  removal  of static  electricity  from conductive workpieces, “Energy  Saving  Run” is recommended.

 

Continuous 
static  electricity 
removal  mode

 

Even   after  the  completion   of  static   electricity  removal,   this  method   continues  to  remove   static   electricity  using   DC  pulses  while 

controlling the  ion balance, so  that  the  workpiece’s  electrostatic potential  falls within 

±

30 V. 

For the  removal  of static  electricity  from nonconductive workpieces, “Continuous  Static  Electricity Removal  mode”  is recommended.

 

Note)  When  the  feedback sensor is  installed  at  a  height  of 25  mm. 

 

(2) Pulse DC mode

 

Alternatively  emits  positive  and  negative ions. 

When  an  autobalance sensor is used, the  ionizer  automatically adjusts  the  ion balance to  within 

±

30 V. 

If the  ion balance exceeds 

±

30 V due  to electrode needle  contamination, the  ionizer  outputs a  maintenance output  signal. 

This  mode  is suited  for removing  spatial  static  electricity  or  preventing workpieces from becoming electrostatically charged. 

 

 

When  an  autobalance sensor  is  used.

 

Either   “Manual  Operation”   or  “Automatic  Operation”   can   be   selected as  the  operation  method  depending  on  the  method  of  ion 

balance adjustment. 

 

 

Manual operation

 

When  a  maintenance start  signal  is input  or  the  ionizer  is turned  on,  this  method adjusts the  ion balance. For  the  removal  of static 
electricity   from  moving   workpieces,  “Manual  Operation”   is  recommended.  Start   system  operation  after   the   completion  of  ion 
balance adjustment.

 

 

Automatic operation

 

This  method continuously adjusts  the  ion  balance. For  the  removal  of static  electricity  from  stationary  workpieces or  the  removal 
of spatial  static  electricity,  “Automatic  Operation”  is recommended.

 

 

 

When  an  autobalance sensor  is  not  used.

 

Use   the  ion  balance  adjustment trimmer  to  adjust   the  ion  balance.  This  requires  the  separate use   of  a  measuring  instrument  to 

verify the  ion balance. 

 

(3) DC mode

 

Continuously  emits   positive   and   negative  ions.  Parts other   than   the  work  piece   need to  be  appropriately grounded  to  prevent then 

from being  charged. This  mode  cannot emit  both  positive  and  negative ions  at  the  same  time. 

Содержание IZS31 Series

Страница 1: ...ries IZS31 height of sensor 10 mm sensor 1000 1500 2000 mm sensors are available electricity by a feedback sensor accordance with the detected polarity of a w min ANR per nozzle Conditions Static elec...

Страница 2: ......

Страница 3: ...utobalance sensor Autobalance sensor Measures the ion balance condition balance adjustment and reduction in ion hours by using an autobalance sensor Time n autobalance balancing input installation or...

Страница 4: ...edback electricity removal has been increased by reading the the feedback sensor and then continuously emitting Supply pressure 0 1 MPa 7 l Installation height of 20 Ionizer Without 15 With sensor 10...

Страница 5: ...edback sensor is used By outputting PLC etc it is possible to control the Ionizer Feedback sensor surface short static varies depending Charged object Enhanced display functions 1 Visualisation of cha...

Страница 6: ...n Ion balance 30 V Applicable to environments sensitive to metal contamination Stainless steel Ion balance Made to Order Non standard bar length IZS31 X10 Standard 300 380 620 780 1100 1260 X10 460 54...

Страница 7: ...liminating static electricity Prevents adhesion of dust Prevents winding failure due to wrinkles e e ed d d goods die Eliminating static electricity on fil Prevents attaching to conveyer Prevents disp...

Страница 8: ......

Страница 9: ...llation distance Discharge time sec Discharge time sec Note Static electricity elimination features are based on data from using a charged plate size 150 mm x 150 mm capacitance ANSI ESD STM3 1 2000 U...

Страница 10: ...stallation height of feedback sensor 100 mm 600 mm Ion balance V Front Rear distance to the ionizer Charged object location mm Technical Data 2 Note Static electricity elimination features are based o...

Страница 11: ...m x 150 mm capacitance ANSI ESD STM3 1 2000 Use this as a guideline for model selection only because the value varies depending on the TU0425 Length 10 mm KQ2T04 00 KQ2T04 b Both sides air supply IZS3...

Страница 12: ...0 380 620 780 With 2 pcs 1100 1260 1500 With 1900 2300 With Series IZS31 How to Order 780 Made to Order Refer to the below table needle material Sensor Output Bracket End bracket Center bracket Power...

Страница 13: ...low depends Two end brackets are always required regardless of the bar Bar length mm Quantity End bracket Center 300 380 620 780 2 pcs 1100 1260 1500 1900 2300 Ionizer Series Autobalance sensor IZS31...

Страница 14: ...or ion balance adjustment of required security covers IZS31 E4 IZS31 E5 1 1 1 1 1 3 2 2 5 2 4 electrode cartridges 3 4 5 security covers Mounted part of 80 L indicate that the main unit is to be shipp...

Страница 15: ...DC DC 7000 V 30 V Stainless electrode needle 100 V Air Clean and dry 0 7 MPa or less 4 24 VDC 10 200 mA or less While standing by 120 mA or less 200 mA or less When sensor is not used 170 mA or less 1...

Страница 16: ...ricity from nonconductive workpieces Continuous Static Electricity Removal mode is recommended Note When the feedback sensor is installed at a height of 25 mm 2 Pulse DC mode Alternatively emits posit...

Страница 17: ...he electrode be cleaned due to such deterioration a maintenance display be detected by only connecting a feedback sensor or autobalance sensor start signal description i u y t r e w q Type Contents Gr...

Страница 18: ...rring to Static electricity Removal Characteristics main unit can also be used at other distances it may fail to operate verify that the main unit is functioning normally hole facing the charged surfa...

Страница 19: ...es Connection needs Contents Ionizer driving power supply cable Outputs the workpiece s electrostatic potential as an analogue signal 1 to 5 V Settings 1 Sensing DC Mode supply the terminal is not gro...

Страница 20: ...icates abnormal states of LED name ALARM HV Illuminates when an abnormal SNSR Illuminates when the feedback NDL CHECK Illuminates when electrode Blinks while the contamination Settings 1 Sensing DC Mo...

Страница 21: ...display comes on and a maintenance output signal is output Turn off the power clean the electrode needles and turn the power on again 10 Timing chart Timing chart during normal operation Electric char...

Страница 22: ...frequency is When the ion generation frequency is changed adjust the ion balance r adjustment the autobalance sensor may be removed as io adjustment will not be performed again until a maintenance sta...

Страница 23: ...de Exercise caution 7 Air piping For single side piping block the unused port with Ionizer Series Switch setting 0 1 2 3 4 5 6 7 Connection needs Contents Ionizer driving power supply cable Settings 2...

Страница 24: ...abnormal states of LED name ALARM HV Illuminates when an abnormal SNSR Illuminates when the autobalance NDL CHECK Illuminates when electrode Blinks when the stain Settings 2 Pulse DC Mode input and s...

Страница 25: ...ON OFF ON OFF Operation permitted Power supply 24 VDC Discharge stop signal Input Input ON OFF ON OFF Operation permitted Static electricity removal ON Electrode needle stain detection or ion balance...

Страница 26: ...signal Minimum wiring requirement for ionizer operation Wiring necessary to use various functions Wiring not required in the sensing DC mode Exercise caution 5 Air piping For single side piping block...

Страница 27: ...harge stop signal Input Input ON OFF ON Operation permitted OFF State of emitting ions ON OFF Emission Ionizer Series Settings 3 DC Mode power input and sensor connection Function power is supplied Gr...

Страница 28: ...izer driving power supply GND 24 VDC 10 Input Output signal power supply GND 24 VDC 10 PLC OUTPUT or 24 V Isolation circuit Photo coupler Gray IN2 Isolation circuit Photo coupler Gray IN2 or OUTPUT Is...

Страница 29: ...80 x n 1 70 25 n No L Dimension L 14 16 36 19 14 KJH04 cartridge Maintenance level selection switch Frequency selection switch Ion balance adjustment trimmer IZS31 Ionizer full length L 2 31 33 31 22...

Страница 30: ...ensor IZS31 DG 12 71 6 1 Detection part 2 x 3 4 Head 95 98 Power supply cable IZS31 CP 10 2 4 8 10 6 6 4 8 10 2 6 2 15 10 2 7 7 15 7 7 8 8 8 8 8 23 4 8 10 2 13 14 8 23 4 8 10 2 13 14 60 6 5 7 8 part 2...

Страница 31: ...52 Order 1 specifications and delivery time please contact SMC compliant For 80 x n 1 70 L 14 KJH04 M5 X34 16 36 19 14 n No of electrode L Dimension Weight Part no cartridge Maintenance level selectio...

Страница 32: ...12 is together Fitting M 5P X112 Note KJH04 M5 X34 Part no IZS31 300 IZS31 380 IZS31 620 IZS31 780 IZS31 1100 IZS31 1260 20 16 58 17 Order 2 specifications and delivery time please contact SMC electro...

Страница 33: ...e when configuring a system 2 Only trained personnel should operate pneumatically operated machinery and equipment Since the product generates a high voltage handling it incorrectly can be dangerous A...

Страница 34: ......

Страница 35: ...e an enough space for maintenance piping and wiring Please take into consideration that the one touch fittings for supplying air need enough space for the air tubing to be easily attached detached To...

Страница 36: ...he effects of Brown from the wall as tatic potentials within the clearances Blue Class D ground object 3 Be sure to turn off the powe wiring including attachment detachment connector 4 To connect a fe...

Страница 37: ......

Страница 38: ...t 4 Do not use an air containing mist or dust The air containing mist or dust will cause the performance to decrease and shorten the maintenance cycle Supply clean compressed air by using an air dryer...

Страница 39: ...equired to supply air to the ionizer only for providing an opportunity to decrease energy saving countermeasure diagram 3 4 5 6 7 8 Air Filter Series AF Eliminates solid foreign matters such as power...

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