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Mechanical installation

8 Mechanical

installation

8.1

Notes of safety

ATTENTION!

The controller and/or motor need to be disconnected from the gate while electric
welding is performed!

Welding can damage the controller and the motor.
Remove the controller and the gate opener from the gate/gatepost when welding work is
planned there.

REMARK!

Make sure the gate wing / wings are smooth-running and that the rotation axes are
vertical. Check if enough room for the gate opener remains, when the gate is in the end
positions.

REMARK!

Remove any interlocking system (plunger blocks etc.) or make it inoperable before the
installation of the gate.

REMARK!

All cables of the gate opener have to be laid in (protective) empty conduit according to the
application.

8.2 Required

tools

Drill machine

Drill bit (stone)

12mm

Drill bit (metal)

6.8mm (8.5mm for clearance hole)

Die M8

Water level

Allen key

6mm

Flat-headed screwdriver

3mm

Crosstip screwdriver

PH1

Combination wrench

SW 10, SW 13, SW 17, SW 19

Measuring tape / Folding meter

8.3 Protective

equipment

Safety goggles

Welding goggles

Work gloves

Содержание TERRA-S 250

Страница 1: ...ulated arm Inhaltverzeichnis Translation of original operating manual D ID V1_17 09 14 ELKA Torantriebe GmbH u Co Betriebs KG Dithmarscher Str 9 25832 Tönning Germany Phone 49 0 48 61 96 90 0 Fax 49 0 48 61 96 90 90 E mail info ELKA Torantriebe de Internet www ELKA Torantriebe de ...

Страница 2: ...6 Configuration 11 7 Function description 12 8 Mechanical installation 13 8 1 Notes of safety 13 8 2 Required tools 13 8 3 Protective equipment 13 8 4 Scobe of delivery 14 8 5 Dimensions 14 8 6 Installation dimensions 15 8 7 Max opening angle 16 8 8 Installation at the gatepost 16 8 9 Adjusting the internal stops 22 9 Electrical installation 24 9 1 Notes of safety 24 9 2 Installation example 24 9 ...

Страница 3: ...ers 46 10 6 12 Sequence pc Pressure relief for electromagnetic bolt 47 10 6 13 Sequence pd Wind blast suppression 47 10 6 14 Sequence pe Multi function relay 48 10 6 15 Sequence pf Return to origgnal setting 48 10 6 16 Sequence pp Storing of data 48 11 Normal operation 49 11 1 Operation with push button 49 11 2 Operation with push button and automatic closure for both wings 49 11 3 Operation with ...

Страница 4: ...f or others will result from this use He should also ascertain that the planned use will have no detrimental effect on the appliance itself The appliance should only be used when all safety equipment is available and in working order All faults which could be a source of danger to the user or to third persons must be eliminated immediately All warning and safety notices on the appliances must be k...

Страница 5: ...se remarks have to be absolutely observed in order to avoid accidents and material damage DANGER points to an imminent dangerous situation which can cause death or serious injuries if it is not avoided WARNING points to a potentially dangerous situation which can cause death or serious injuries if it is not avoided ATTENTION points to a potentially dangerous situation which can cause minor or slig...

Страница 6: ...nd regulations at least once a year 2 3 Notes on safety for the operation with radio remote control The radio remote control should only be used if the area of movement of the gate is always completely visible by the operator and thus it is assured that no person object or animal is present within this range of movement The radio remote control transmitters have to be carefully kept so that an uni...

Страница 7: ...nd secure against restarting 3 Transportation and storing 3 1 Transportation inspection The shipment has to be inspected for transportation damage immediately after receipt In case of any damage record the type and extent on the delivery receipt or refuse acceptance Inform ELKA Torantriebe immediately in the event of damage In case the above points are not observed claims will be denied due to ins...

Страница 8: ...Declaration of incorporation 8 4 Declaration of incorporation Drawing 1 ...

Страница 9: ...ger of an electric shock Only certified electricians VDE 0100 should connect the controller to the mains supply According to DIN EN 12453 for an application with passenger traffic depending on the type of use and type of activation suitable safety devices have to be installed additionally in order to provide the minimum level of protection 4 2 Declaration of conformity After installation of the ga...

Страница 10: ...d for gate OPEN no no External stops required for gate CLOSED recommended yes Power supply 230V 50Hz 230V 50Hz Motor voltage 24Vdc 24Vdc Duty cycle 50 50 Controller separate lxhxw MO 36 175x260x100mm MO 36 175x260x100mm Weigth incl MO 36 approx 17 0kg 32 0kg approx 17 5kg 33 0kg Degree of protection gate opener IP 44 IP 44 Degree of protection controller IP 44 IP 44 Temperature range 20 C to 70 C ...

Страница 11: ...Configuration 11 13 14 15 13 16 3 4 2 1 11 12 12 9 10 7 8 6 5 6 Configuration Drawing 2 ...

Страница 12: ... end positions are programmed in the learning sequence During operation the gate opener shuts down at these end positions and the mandatory mechanical end stops For gate wings of 3 000mm length and longer we stipulate the use of an electromagnetic bolt motor lock for additional blocking The controller MO 36 offers the possibility to activate the gate wings by radio remote control The controller is...

Страница 13: ...k if enough room for the gate opener remains when the gate is in the end positions REMARK Remove any interlocking system plunger blocks etc or make it inoperable before the installation of the gate REMARK All cables of the gate opener have to be laid in protective empty conduit according to the application 8 2 Required tools Drill machine Drill bit stone 12mm Drill bit metal 6 8mm 8 5mm for cleara...

Страница 14: ...e scope of delivery before installation Openers for 1 wing Openers for 2 wings Opener unit 1x 2x Hood 1x 2x Controller MO 36 1x 1x Operating manual 1x 1x Articulated arm 1x 2x Emergency release key 1x 2x Push rod 1x 2x Gate support 1x 2x 8 5 Dimensions 295 169 229 122 Drawing 3 Drawing 3 shows the housing dimensions of the gate opener ...

Страница 15: ...n dimensions A 35 to 450mm B max 45mm if A 400mm B up to 80mm if A 400mm C C 0mm if 0 D 90 C C up to max 120mm if 90 D 120 E up to max 685mm depending on the gate Table 3 Definitions A B The distances A and B are related to the pivot point of the gate C Only when the opening angle exceeds 90 the measurement C changes from 0mm up to 100mm depending on the gate D Opening angle E Required space for t...

Страница 16: ...imensions for the max opening angle 8 8 Installation at the gatepost min 55 180 min 150 70 Drawing 6 Move the gate into position CLOSED Connect the mounting plate at the gate post using four connection bolts 10mm diameter In case the gate post is made of bricks we recommend the use of special anchor bolts ...

Страница 17: ...he mounting plate a safe and stable installation of the gate support at the gate leaf gate frame is possible If necessary correct the installation height upwards downwards see also Drawing 12 Drawing 8 First fasten the mounting plate to the gatepost and then the operator unit onto the mounting plate ...

Страница 18: ...The push rod has to point towards the gate opening approx 45 see Drawing 10 Drawing 10 WARNING Risk of crushing on protruding parts Body parts can be jammed between the upper and lower halves of the articulated arm Do not reach into the shear zone between the upper and lower halves of the articulated arm ...

Страница 19: ...ition 2 Then turn the articulated arm into the direction of position 3 the driving lever divides itself into one upper and one lower half Drawing 12 Close the gate completely Turn the articulated arm towards the gate Align the articulated arm horizontally The distance between the pivot point of the drive shaft and the pivot point of the gate support has to be 1035mm see also page 15 Drawing 4 ...

Страница 20: ... holes through the gate beam and use cylinder head bolts in a suitable length and self locking hexagon nuts on the opposite gate side Fasten the gate support at the determined position Then fix the articulated arm at the gate support Drawing 14 WARNING Risk of crushing In case the articulated arm is mounted incorrectly the upper and lower halves can form a shear point or crushing point Therefore e...

Страница 21: ...ency release key after each use Connect the gate opener to the controller MO 36 see also chapter 10 Controller MO 36 6 1 6 1 2 4 3 1 Drawing 16 Engage the gate opener by placing both halves of the driving lever on top of each other turn the upper driving lever towards position 4 Then engage the emergency release by turning the emergency release key from position 2 towards position 1 ...

Страница 22: ...o wings 2f Confirm the choice using button LERN The display now shows ha c Now you can move the gate wing into the end positions in slow mode The gate wing moves into direction OPEN only as long as button BT or BTG is pressed Push button BT or BTG again and the wing moves into direction CLOSED d Using the button BT move the gate wing for gates with one wing for gates with two wings move the main w...

Страница 23: ...o wings move the pedestrian wing using the button BTG into the end positions OPEN and CLOSED Turn the internal stop nut against the internal stop and fasten them using the counter nuts g Proceed with chapter 9 4 d Internal stop Internal Stopp nut Counter nut ...

Страница 24: ... controller housing Always install the controller housing upright with the cable entry point on the bottom Use only the provided fixing points No additional boreholes at the backside of the housing are allowed The cover must be mounted distortion free Insert the cable through the cable entry points only WARNING Danger through voltage Danger of an electric shock Only certified electricians VDE 0100...

Страница 25: ... to max 15m distance Cross section 5 x 2 5mm up to max 20m distance Power supply for the controller 230Vac 50Hz single phase Connect the motor cable of the gate openers to the motor terminals GEH and FAHR of the controller REMARK Please use a suitable cable possibly with a mechanical protection conduit for the connection gate opener controller The motor cable enclosed in shipment is only suited fo...

Страница 26: ...ice using button LERN The display shows ha d During the following step the controller learns the running distance of the gate wings Press the button LERN The controller moves the gate wings into direction OPEN until it reaches the end stop and then back into direction CLOSED until it reaches the end stop display shows p2 REMARK The gate is now in position CLOSED If this is not the case then the le...

Страница 27: ... terminals of the controller Drawing 20 Mark Connection Function LSI LSI GND Photoelectric barrier contact INSIDE GND Mutual ground for LSI and LSA LSA LSA GND Photoelectric barrier contact OUTSIDE SLA SLA GND Safety contact profile OUTSIDE 8 2kOhm resistance SLI SLI GND Safety contact profile INSIDE 8 2kOhm resistance BT BT GND Push button for complete opening BTG BTG GND Push button for partial ...

Страница 28: ... REMARK In case the inputs LSA LSI or BS are not required they have to be linked to a jumper REMARK The direct current supply 24Vdc and 12Vdc can be used for a total of max 300mA The controller provides two inputs for photoelectric barriers for optical protection Connect the photoelectric barriers for outside of the gate to the LSA and for inside of the gate to LSI The green LEDs LSI and LSA show ...

Страница 29: ... is activated the corresponding LED lights Direction of Action of SLA Action of SLZ Stop gate shall open Gate can only open in emergency Stop gate shall close Gate can only close in emergency mode Gate wing opens Stop and reversing for a short distance Gate wing closes Stop and reversing Table 6 REMARK Counting function When the gate makes contact with an obstacle and the safety contact strip SLZ ...

Страница 30: ...sistance can be set up in serial connection The safety category remains the same REMARK Make sure to check the function of the safety contact profiles by activating each single one manually The corresponding LED SLZ or SLA has to light red REMARK Observe the effective direction oft he safety contact profiles The profiles which react in direction CLOSE have to be connected to the input terminal SLZ...

Страница 31: ...agnetic clamp and electromagnetic bolt SCHL SCHL GND Connection for electromagnetic bolt 24Vdc max 1A GEH 5 polig Motor connection pedestrian wing FAHR 5 polig Motor connection main wing MULTI 2 polig Potential free contact for multi functional relay 230Vac max WARN 2 polig Potential free contact for warning light 230Vac max 60W GND Mutual ground 12V 24V and LS TST 24V 24V GND 24Vdc stabilised alt...

Страница 32: ...L LERN LSI LSA SLA SLZ BT BTG BA BZ __ BS __ VP MO 36 BA BTG BT SLZ SLA LSA LSI LERN BT BTG Drawing 24 Mark Function Remark BT Button for complete opening Same function as external button BT BTG Button for partial opening Same function as external button BTG LERN Learn button Table 8 10 5 LEDs on the controller Drawing 25 ...

Страница 33: ...BZ is activated OFF BS green Lights when button BS is NOT activated BS contact n c ON Vp yellow Lights when connected to supply voltage ON Display red 2 x 7 segment display 88 OFF Table 9 10 6 Clip on module 10 6 1 Clip on timer module ASU2 optional The controller provides a socket for the timer module ASU2 The timer has the following function When the timer is activated it works like an OPEN comm...

Страница 34: ...affic light module AMO34A optional Drawing 26 Status Red traffic light Green traffic light Gate is completely open Off On Gate is moving OR Gate is in an intermediate position OR Gate is closed On Off Table 10 REMARK Do not connect anything but the optional module AMO34A at the terminal AMPEL on the controller MO 36 ...

Страница 35: ... to the requirements e g to the type of use To program the controller and to set the parameters the controller provides a two digit 7 segment display and the buttons BT BTG and LERN During normal operation the display is off The learning sequence is activated by pushing the button LERN for approx 2s The display shows p1 The sequence 1 is preset With the button BT you can move on to the next sequen...

Страница 36: ...and MULTI Deleting the radio remote control codes for BT BTG and MULTI p6 Activating deactivating automatic closure for both wings changing stay open time p7 Activating deactivating automatic closure for pedestrian wing changing stay open time p8 Selecting of warning prior to opening and closing p9 Selecting of photoelectric barrier function pa Activating deactivating photoelectric barrier testing...

Страница 37: ...ion but at least 50cm away because the first movement goes into direction OPEN WARNUNG Risk of crushing by an automatic movement of the gate wings Individuls or objects within the danger area of the gate could get injured or damaged respectively by the gate movement Ensure that no individuals or objects reside o rare present within the danger area during the learning process REMARK After the next ...

Страница 38: ...ce and speed Sub sequence Function f1 Force to open the main wing f2 Force to close the main wing f3 Force to open the pedestrian wing No function with gates with one wing f4 Force to close the pedestrian wing No function with gates with one wing s1 Speed to open the main wing s2 Speed to close the main wing s3 Speed to open the pedestrian wing No function with gates with one wing s4 Speed to clos...

Страница 39: ...earning sequence use button LERN REMARK When a time lag is selected for gates with one wing it will not be in effect 10 7 4 Sequence p4 Time lag of the main wing during opening When sequence p4 is activated by button LERN the present value for the time lag of the main wing during opening is displayed Possible values are 00 for 0 seconds up to 09 for seconds The value can be increased using button ...

Страница 40: ...hows Display Corresponds to The code for the selected radio remote control channel is deleted and another can be learned oo The code for the selected radio remote control channel is already stored and can be overwritten or deleted Table 15 To learn a radio remote control code the already coded transmitter has to be operated Then the code will be stored and return to the sub sequence follows Deleti...

Страница 41: ...atic closure is activated The stay open time is 223 seconds Table 16 REMARK Counting function When the gate makes contact with an obstacle and the safety contact strip SLZ activates the reversing function the gate opens In case the automatic closure is activated and the obstacle does not get removed a constant closing by automatic closure and reversing by the obstacle could occur To prevent this a...

Страница 42: ...utomatic closure is activated The stay open time is 223 seconds Table 17 REMARK Counting function When the gate makes contact with an obstacle and the safety contact strip SLZ activates the reversing function the gate opens In case the automatic closure is activated and the obstacle does not get removed a constant closing by automatic closure and reversing by the obstacle could occur To prevent th...

Страница 43: ...lay Pre warning before opening Pre warning before closing 00 No warning time No warning time 04 No warning time 4 seconds warning time 40 4 seconds warning time No warning time 44 4 seconds warning time 4 seconds warning time Table 18 REMARK When using the gate opener in connection with the electromagnetic bolt E 205 motor lock M315 or with a magnetic clamp on site the pre warning time must be act...

Страница 44: ...27 LS Function Photoelectric barrier Gate not moving Gate opens Gate closes L1 LSI Remains not moving Stops opens when free again Stop opens when free again LSA Remains not moving Stop opens when free again Stop opens when free again L2 LSI Remains not moving Stop opens when free again Stop closes when free again LSA Remains not moving Stop opens when free again Stop closes when free again L3 LSI ...

Страница 45: ... report an obstacle within the next 2 5s No the second phase begins During the second phase the supply of the transmitter is switched on again The controller expects the receiver to report no obstacle anymore Only after this procedure the gate starts to move If an error occurs during the first phase the photoelectric barrier is faulty An error message is issued If an error occurs during the second...

Страница 46: ...initialised which means it is in its initial state Automatic closure by lockage function approved When a vehicle first passes the photoelectric barrier LSA and then the photoelectric barrier LSI then the interruption of LSA blocks the automatic closure and the interruption of LSI unblocks it and starts the stay open time When driving in the opposite direction the blocking and unblocking occur acco...

Страница 47: ... of crushing Activation of the wind blast suppression results in a delayed reaction on obstacle Use the wind blast suppression only when additional devices like photoelectric barriers or safety contact profiles are installed at the gate It can be chosen to either reverse on obstacle immediately or to reverse after the selected threshold value is exceeded for a preset time A short wind blast or a s...

Страница 48: ...ed radio remote control code MULTI r3 Light pulse mode The relay is active for 1 second when BT Funk BT BTG Funk BTG BA or BZ are pushed r4 3 minute light The relay is active for 180 second when BT Funk BT BTG Funk BTG BA or BZ are pushed Table 24 10 7 15 Sequence pf Return to origgnal setting When sequence pf is activated by button LERN rE is displayed To return to original settings press and hol...

Страница 49: ... proceeds similar to the normal opening and closing only without pressure relief of the electromagnetic bolt 11 1 Operation with push button 1 BA is for function OPEN As long as BA is pushed the gate cannot close 2 BZ is for function CLOSE 3 BS is for function STOP As long as BS is pushed contact BS is interrupted no gate movement is possible Automatic closure is disabled by BS When BS is released...

Страница 50: ...echanically disengage the gate from the gate opener in case of power failure 11 4 1 Disengaging the gate opener WARNING Risk of crushing on protruding parts Body parts can be crushed between upper and lower half of the articulated arm Do not reach between or onto the upper or lower half of the articulated arm 6 1 6 1 2 4 3 1 Drawing 30 Now disengage the articulated arm using the emergency release ...

Страница 51: ...ply is switched on and after each power failure the current position of the gate wings is unknown The controller first operates in a starting mode and the gate openers move in slow mode When the gate stops in the end position CLOSED The main wing for gates with one wing also in the end position OPEN the gate position is known and the controller switches to normal mode Before every movement a press...

Страница 52: ...n e g timers induction loop detectors key switches radio remote control receivers is prohibited Otherwise the installation works in dangerous operation when a safety device fails WARNING Risk of crushing Even when a safety device is faulty the gate can be moved using BA and BZ The buttons BA and BZ therefore have to be installed in such a way that the gate can be seen during movement WARNING Risk ...

Страница 53: ...n CLOSED for function Make sure the 8 2kOhm resistor is connected as terminating resistor e5 Running distance exeeded gate was stopped Check end stoppers and relearn the running distance e6 The power supply limit fort he external equipment 12Vdc has been reached The power source load is too high The controller is blocked Check the connected load at the terminals 12Vdc and GND observe the max curre...

Страница 54: ...3 1 Care instructions WARNING Risk of crushing Unforeseen movements of the gate can be activated during care and maintenance work by automatic signals or radio remote control Therefore switch off the power supply of the gate opener and secure it against unintentional restart ATTENTION Danger of short circuit by ingress of water Ingress of water can result in a short circuit or in damage to the ele...

Страница 55: ...any mechanical damage Control the tight fit of all fastening screws of the gate opener and tighten them if necessary Check the emergency release function and grease it regularly using penetrating oil According to the standards and regulations the safety devices have to be checked regularly for correct functioning at least once a year 13 3 Demounting the gate opener WARNING Danger through voltage D...

Страница 56: ... 8 Time lag during opening 0s up to 9s 2s Time lag during closing 0s up to 9s 5s Stay open time for both wings 1s up to 299s OFF OFF Stay open time for pedestrian wing 1s up to 299s OFF OFF Wind blast suppression 0s up to 9s 0s Warning prior to opening 0s or 4s 0s Warning prior to closing 0s or 4s 0s Pressure relief of electromagnetic bolt 0s or 1s or 2s or 90s 0s Multi functional relay Funk Tast ...

Страница 57: ...Drawings 57 16 3 16 4 16 6 16 1 16 2 16 5 8 7 5 1 18 17 2 19 6 4 20 3 10 13 11 14 15 12 9 15 Drawings 15 1 Drawing Swing gate opener incl operator unit Drawing 32 ...

Страница 58: ...n nut DIN 985 M8 10 1 Push rod long version 11 2 Washer DIN 125 A10 5 12 1 Bolt ISO 2341 12x30 13 2 Eyebolt DIN 94 3 2x18 14 1 Gate support 15 1 Bolt ISO 2341 12x35 16 1 1 Emergency release guide 16 2 1 Emergency release latch 16 3 1 Locking pin ISO 8752 5x12 16 4 1 Spring 16 5 4 Hex socket head screw ISO 10642 M6x35 16 6 1 Emergency release lever 17 2 Cylinder head screw DIN 912 M8x12 18 1 Hood 1...

Страница 59: ...Drawings 59 9 7 15 20 13 14 1 5 23 6 24 2 8 4 27 11 22 21 3 12 29 17 10 26 22 28 25 16 19 18 15 2 Drawing Operator unit Drawing 33 ...

Страница 60: ... head screw DIN 933 M8 x 12 15 1 Deep groove ball thrust bearing DIN 711 511 00 10 x 24 x 9 16 1 Hexagon nut ISO 4035 M12 17 1 Hexagon head screw ISO 4017 M10 x 20 18 1 Hexagon head screw ISO 4017 M6 x 16 19 3 Hex socket head screw counter sunk ISO 10642 M6 x 8 20 3 Hex socket head screw counter sunk ISO 10642 M6 x 25 21 8 Hexagon head screw ISO 4017 M8 x 16 22 8 Hexagon nut DIN 934 M8 23 6 Hexago...

Страница 61: ...gate opener 50 F Fault diagnosis 52 Fixing bracket 11 Function description 11 G Gate support 11 General notes of safety 6 H Hood 11 I Input terminals 26 Installation dimensions 14 Intended usage 6 L learning sequence 35 LED 31 M Max opening angle 15 Mechanical installation 12 N Nameplate 8 Normal operation 48 O Output terminal 30 P Photoelectric barrier 27 Power failure 50 Programming 25 Protectiv...

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