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02/2016 - Art. Nr. 4200 1046 8202A

27

en

Servicing

Fault repair

Cause of faults and troubleshooting

In the event of a fault, first check that the 

prerequisites for correct operation are 

fulfilled:

1.

Is there any current?

2.

Is there fuel oil in the tank?

3.

Are all shut-off valves open?

4.

Are all control and safety devices,

such as the boiler thermostat, low-

water detector, limit switch, etc.

correctly set?

If the fault cannot be remedied by the 

checks described above, check the 

functions of the various burner 

components.

Components which fulfil an important 

safety function must not be repaired. 

These components must be replaced by 

parts with the same reference number.

Only use original spare parts.

Switch off the power supply 

before carrying out 

maintenance or cleaning.

After every operation: check the 

combustion parameters and real 

operating condition (doors closed, 

cover fitted etc.). Record the results 

in the relevant documents.

Symbol

Malfunction

Cause

Remedy

The thermostat no longer 

starts the burner.

No heat requested by 

thermostats.

Defective control unit.

Check/replace the thermostat.

Replace the control unit.

The burner starts up briefly 

when the power supply is 

switched on and then stops.

The control and safety unit 

has been manually locked.

Unlock the unit.

The burner starts then stops 

after pre-ventilation.

Stray light detected during the 

pre-ventilation/pre-ignition 

period.

Check for the ignition spark/adjust or replace the 

electrodes.

Check/replace the fuel oil solenoid valve.

Check/Replace the flame detector tube.

The burner starts and stops 

after the solenoid valves have 

opened.

No flame at the end of the 

safety time

Check the fuel oil level in the tank.

Top up tank as required.

Open the valves.

Check the oil pressure and the operation of the 

pump, coupling, filter, solenoid valve.

Check the ignition circuit, electrodes and their 

settings. Clean the electrodes.

Clean the flame detector, or replace.

Replace the following parts as required:

ignition electrodes/ignition cables/

igniter/nozzle/pump/solenoid valve/safety unit.

Flame extinguishing during 

operation.

The flame goes out during 

operation.

Fan motor fault.

Fan blockage.

Internal fault with the fan 

motor.

Replace the fan motor.

Burner does not start.

Air pressure switch: not in rest 

position.

Incorrect adjustment.

Contact welded.

Readjust the pressure switch.

Check the wiring.

Replace the pressure switch.

Burner does not start.

Heater defective.

Replace the heater.

Содержание VB 2.** VD Series

Страница 1: ...1046 8202A en Operating instructions For specialist installation engineers Fuel oil burners VB 2 VD de fr 4200 1046 8002 it nl 4200 1046 8102 en 4200 1046 8202 4200 1068 3900 420 110 084 400 de fr it...

Страница 2: ...g national legislation relating to the environment AT KFA 1995 FAV 1997 CH OPAir 2005 DE 1 BImSchV They are suitable for use with all heat generators complying with standard EN 303 or for use by hot a...

Страница 3: ...n motor M2 Pump motor T1 Igniter Y Adjusting screw dimension Y recirculation 4 Nozzle line tube 5 Base plate 8 Burner pipe 8 1 Flame tube supplied disassembled 10 7 pin connector hidden 10 1 4 pin con...

Страница 4: ...s from partial load mode to full load mode after a delay of approximately 13 seconds The fan motor 10 reaches the speed for full load mode If the fan speed quantity of air is adjustable the solenoid v...

Страница 5: ...unit controls and monitors the forced draught burner The microprocessor controlled program sequence ensures maximum stability of time periods regardless of fluctuations in the power supply or ambient...

Страница 6: ...re shown in real time on the display Pressing the keys gives access to 9 menus Operation TCH 24x control unit Ventilation speed setting menu in the setting points Ventilation speed display menu in the...

Страница 7: ...p motor 9 Stray light monitoring 10 Burner start up opening of the 1st stage solenoid valve flame formation 11 Stabilisation time the fan speed is increased to the 1st stage 12 Awaiting authorisation...

Страница 8: ...eutral conductor 3 Live 4 1st stage solenoid valve live 1 4 Live 10 5 Earth 5 Air pressure switch signal 6 Neutral conductor 6 Live 20 7 2nd stage solenoid valve live 2 7 Remote unlocking signal 8 Ear...

Страница 9: ...ption Connector Terminal Description Connector 1 Not used 17 1 Not used 31 2 Not used 2 Not used 3 Not used 1 Fan motor speed regulation control 30 1 Not used 27 28 29 2 2 Not used 3 3 Not used 1 15 4...

Страница 10: ...and two oil pressure regulators are integrated in the pump Pressure gauges for pressure measurements 4 and negative pressure measurements 5 must be connected before the equipment is commissioned 1 Re...

Страница 11: ...out of the flange Fitting the flame tube After installing the burner open the boiler door Fit the flame tube 6 on the burner pipe 7 and turn clockwise until the bayonet joint 8 is securely in place In...

Страница 12: ...fuse 6 3A Electrical connection It must be possible to disconnect the burner from the mains using an omnipolar shutdown device complying with the standards in force The burner and heat generator boile...

Страница 13: ...eck the settings values carefully In most cases depending on the installation corrections must be made Adjusting the IRD cell The burner must be running Turn the potentiometer A until DEL 1 disappears...

Страница 14: ...graduated scale Y Once the recirculation has been set a new start up attempt may be made after a rest time of 5 minutes If the burner does not start or the start is delayed recirculation must be set...

Страница 15: ...d fuel oil pressure regulator 9 for the 2nd stage To check the pressure connect a R1 8 pressure gauge to connector 4 Turn to the right to increase the pressure to the left to reduce the pressure Check...

Страница 16: ...s code by pressing the key Commissioning Pre setting without flame Setting is carried out in two phases Pre setting without flame Setting the flame to fine tune the settings based on the combustion re...

Страница 17: ...he ventilation speed or pump pressure For 1st stage and 2nd stage the C02 level obtained must be between 13 0 and 13 5 To optimise burner start up the ignition speed can be reduced to a value which co...

Страница 18: ...heater If there is a boiler heating request T1 T2 contact closed the burner starts The fan speed is increased to the pre ventilation speed Pre ventilation and pre ignition The fan speed is decreased t...

Страница 19: ...fy the 2nd stage speed Adjustment for stage 2 To set the 2nd stage speed position the cursor on the corresponding line on the display using the key If necessary modify the setting value Proceed as des...

Страница 20: ...the boiler regulation Exiting the settings menu without reaching the end of the setting procedure To do this position the cursor on the symbol and confirm with the key All the speed settings saved at...

Страница 21: ...following parameters Fuel oil burners fuel oil heater on off as well as max heating time Adjustment release waiting time Fan speed when the burner is off Fan speed during the pre ventilation phase Act...

Страница 22: ...never be lower than the speed of the 2nd stage Note Same setting as for 2d stage Post ventilation only accessible if permanent ventilation is deactivated Activate the setting mode using the key The cu...

Страница 23: ...request the burner starts with the new setting values After starting the burner stays in the 1st stage and displays the image opposite from the commissioning menu To review the setting values you can...

Страница 24: ...the new control unit to be set To do this call up the menu overview using the key Using the key select the menu Displaying the setting data and confirm with the key The screen opposite appears It is...

Страница 25: ...rner maintenance Burner test run input measurement in the boiler room Clean the combustion components and replace defective parts if necessary Clean the fan wheel and blower and check the pump couplin...

Страница 26: ...ver with water and a suitable cleaning product Refit the cover Important After every operation check the combustion parameters and real operating condition doors closed cover fitted etc Record the res...

Страница 27: ...The burner starts up briefly when the power supply is switched on and then stops The control and safety unit has been manually locked Unlock the unit The burner starts then stops after pre ventilation...

Страница 28: ...e contract number are shown no values are entered in the factory Exit the menu using the key Entering a telephone number for the maintenance company and the maintenance contract number When the corres...

Страница 29: ...ge since the last meter reset Servicing Operating statistics menu Number of Unauthorised flame faults Number of No flame after safety time faults Number of Flame extinguishing during operation faults...

Страница 30: ...02 2016 Art Nr 4200 1046 8202A 30...

Страница 31: ...02 2016 Art Nr 4200 1046 8202A 31 en...

Страница 32: ...02 2016 Art Nr 4200 1046 8202A 32 Made in EU Non contractual document www elco net...

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