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02/2016 - Art. Nr. 4200 1046 8202A

2

Overview

Contents

General information

Contents ...............................................................................................................................................2

Important information............................................................................................................................2

Burner description.................................................................................................................................3

Operation

Operating mode, safety function...........................................................................................................4

Automatic combustion control unit.....................................................................................................5-7

Terminal allocation chart, connection socket.....................................................................................8-9

Fuel oil burner pump.......................................................................................................................... 10

Assembly

 

Burner assembly, burner installation position  ....................................................................................11

Electrical connection/oil connection ...................................................................................................12

Commissioning

Checks before commissioning, setting data .....................................................................................13

checking the combustion components,

recirculation ........................................................................................................................................14

Fuel oil pressure regulation, air regulation..........................................................................................15

Adjusting burner output..................................................................................................................16-24

Servicing

 

Maintenance  .................................................................................................................................25-26

Troubleshooting ..................................................................................................................................27

Fault diagnosis menu,

Operating statistics menu ..............................................................................................................28-29

Important information

VB2.. VD blue-flame burners are 

designed for the low-pollution 

combustion of extra light fuel oil in 

accordance with the following standards:

AT:  ÖNORM C1109: standard and low 

sulphur

BE:  NBN T52.716: standard and NBN 

EN 590: low sulphur

CH: SN 181160-2: standard and low 

sulphur

DE:  DIN 51603-1 : standard and low 

sulphur

DINV 51603-6 ELA BIO 10

The design and function of the burners 

meet standard EN 267.

Assembly, start-up and maintenance 

must only be carried out by authorised 

specialists and all applicable guidelines 

and regulations complied with. This 

device is not designed for use by 

individuals (including children) whose 

physical, sensory, or mental abilities are 

reduced, or by persons lacking in 

experience and/or knowledge, unless 

supervised by a person responsible for 

their safety or if they are following the 

latter's recommendations concerning the 

use of the device.

Children must be supervised to ensure 

they do not play with the device.

Burner description

VB2.. VD blue-flame burners are 2-stage 

monoblock type devices. The special 

design of the burner head with internal 

recirculation of the combustion gases 

provides highly efficient, low-polluting 

combustion.  According to tests as 

defined by EN267, the values produced 

comply with emissions class 3, the most 

stringent standard, and with the 

requirements of following national 

legislation relating to the environment:

AT: KFA 1995, FAV 1997

CH: OPAir 2005

DE: 1.BImSchV

They are suitable for use with all heat 

generators complying with standard EN 

303 or for use by hot air generators 

complying with DIN 4794 or DIN 30697 

within their respective performance 

range. Any other type of application 

requires the approval of ELCO.

Packaging

The following are included in the burner 

packaging:

1  connecting flange with insulating 

gasket

1 bag containing fittings

1 bag containing technical 

documentation

1 blast tube

1 setting template

The following standards should be 

observed in order to ensure safe, 

environmentally sound and energy-

efficient operation:

EN 226

Connection of fuel oil and gas burners 

with blast air to the heat generator

EN 60335-1, -2-102

Safety of electrical equipment for 

domestic use

Place of installation

The burner must not be operated in 

rooms with aggressive vapours (e.g. hair 

spray, tetrachloroethylene, carbon 

tetrachloride), high levels of dust or high 

air humidity (e.g. laundry rooms).

If no connection to an air exhaust system 

is provided for the air supply, a supply air 

inlet with the specifications set out below 

must installed:

DE: up to 50 kW: 150 cm

2

for every further kW: + 2.0cm

2

CH: Calorific power [kW] x 6 = … cm

2

but at least 200 cm

2

Variations may arise as a result of local 

regulations.

We cannot be held liable for any 

damage caused by the following 

situations:

-  unauthorised use

-  incorrect installation and/or repair on 

the part of the buyer or any third party, 

including the fitting of non-original 

parts.

Final delivery and instructions for use

The firing system fitter must supply the 

operator of the system with operating 

and maintenance instructions on or 

before final delivery. These instructions 

should be displayed in a prominent 

location at the point of installation of the 

heat generator. They should include the 

address and telephone number of the 

nearest customer service centre.

Advice to the user

The system should be inspected by a 

specialist at least once a year. 

Depending on the type of installation, 

shorter maintenance intervals may be 

necessary! The system operator is 

advised to take out a maintenance 

contract to guarantee regular servicing.

Содержание VB 2.** VD Series

Страница 1: ...1046 8202A en Operating instructions For specialist installation engineers Fuel oil burners VB 2 VD de fr 4200 1046 8002 it nl 4200 1046 8102 en 4200 1046 8202 4200 1068 3900 420 110 084 400 de fr it...

Страница 2: ...g national legislation relating to the environment AT KFA 1995 FAV 1997 CH OPAir 2005 DE 1 BImSchV They are suitable for use with all heat generators complying with standard EN 303 or for use by hot a...

Страница 3: ...n motor M2 Pump motor T1 Igniter Y Adjusting screw dimension Y recirculation 4 Nozzle line tube 5 Base plate 8 Burner pipe 8 1 Flame tube supplied disassembled 10 7 pin connector hidden 10 1 4 pin con...

Страница 4: ...s from partial load mode to full load mode after a delay of approximately 13 seconds The fan motor 10 reaches the speed for full load mode If the fan speed quantity of air is adjustable the solenoid v...

Страница 5: ...unit controls and monitors the forced draught burner The microprocessor controlled program sequence ensures maximum stability of time periods regardless of fluctuations in the power supply or ambient...

Страница 6: ...re shown in real time on the display Pressing the keys gives access to 9 menus Operation TCH 24x control unit Ventilation speed setting menu in the setting points Ventilation speed display menu in the...

Страница 7: ...p motor 9 Stray light monitoring 10 Burner start up opening of the 1st stage solenoid valve flame formation 11 Stabilisation time the fan speed is increased to the 1st stage 12 Awaiting authorisation...

Страница 8: ...eutral conductor 3 Live 4 1st stage solenoid valve live 1 4 Live 10 5 Earth 5 Air pressure switch signal 6 Neutral conductor 6 Live 20 7 2nd stage solenoid valve live 2 7 Remote unlocking signal 8 Ear...

Страница 9: ...ption Connector Terminal Description Connector 1 Not used 17 1 Not used 31 2 Not used 2 Not used 3 Not used 1 Fan motor speed regulation control 30 1 Not used 27 28 29 2 2 Not used 3 3 Not used 1 15 4...

Страница 10: ...and two oil pressure regulators are integrated in the pump Pressure gauges for pressure measurements 4 and negative pressure measurements 5 must be connected before the equipment is commissioned 1 Re...

Страница 11: ...out of the flange Fitting the flame tube After installing the burner open the boiler door Fit the flame tube 6 on the burner pipe 7 and turn clockwise until the bayonet joint 8 is securely in place In...

Страница 12: ...fuse 6 3A Electrical connection It must be possible to disconnect the burner from the mains using an omnipolar shutdown device complying with the standards in force The burner and heat generator boile...

Страница 13: ...eck the settings values carefully In most cases depending on the installation corrections must be made Adjusting the IRD cell The burner must be running Turn the potentiometer A until DEL 1 disappears...

Страница 14: ...graduated scale Y Once the recirculation has been set a new start up attempt may be made after a rest time of 5 minutes If the burner does not start or the start is delayed recirculation must be set...

Страница 15: ...d fuel oil pressure regulator 9 for the 2nd stage To check the pressure connect a R1 8 pressure gauge to connector 4 Turn to the right to increase the pressure to the left to reduce the pressure Check...

Страница 16: ...s code by pressing the key Commissioning Pre setting without flame Setting is carried out in two phases Pre setting without flame Setting the flame to fine tune the settings based on the combustion re...

Страница 17: ...he ventilation speed or pump pressure For 1st stage and 2nd stage the C02 level obtained must be between 13 0 and 13 5 To optimise burner start up the ignition speed can be reduced to a value which co...

Страница 18: ...heater If there is a boiler heating request T1 T2 contact closed the burner starts The fan speed is increased to the pre ventilation speed Pre ventilation and pre ignition The fan speed is decreased t...

Страница 19: ...fy the 2nd stage speed Adjustment for stage 2 To set the 2nd stage speed position the cursor on the corresponding line on the display using the key If necessary modify the setting value Proceed as des...

Страница 20: ...the boiler regulation Exiting the settings menu without reaching the end of the setting procedure To do this position the cursor on the symbol and confirm with the key All the speed settings saved at...

Страница 21: ...following parameters Fuel oil burners fuel oil heater on off as well as max heating time Adjustment release waiting time Fan speed when the burner is off Fan speed during the pre ventilation phase Act...

Страница 22: ...never be lower than the speed of the 2nd stage Note Same setting as for 2d stage Post ventilation only accessible if permanent ventilation is deactivated Activate the setting mode using the key The cu...

Страница 23: ...request the burner starts with the new setting values After starting the burner stays in the 1st stage and displays the image opposite from the commissioning menu To review the setting values you can...

Страница 24: ...the new control unit to be set To do this call up the menu overview using the key Using the key select the menu Displaying the setting data and confirm with the key The screen opposite appears It is...

Страница 25: ...rner maintenance Burner test run input measurement in the boiler room Clean the combustion components and replace defective parts if necessary Clean the fan wheel and blower and check the pump couplin...

Страница 26: ...ver with water and a suitable cleaning product Refit the cover Important After every operation check the combustion parameters and real operating condition doors closed cover fitted etc Record the res...

Страница 27: ...The burner starts up briefly when the power supply is switched on and then stops The control and safety unit has been manually locked Unlock the unit The burner starts then stops after pre ventilation...

Страница 28: ...e contract number are shown no values are entered in the factory Exit the menu using the key Entering a telephone number for the maintenance company and the maintenance contract number When the corres...

Страница 29: ...ge since the last meter reset Servicing Operating statistics menu Number of Unauthorised flame faults Number of No flame after safety time faults Number of Flame extinguishing during operation faults...

Страница 30: ...02 2016 Art Nr 4200 1046 8202A 30...

Страница 31: ...02 2016 Art Nr 4200 1046 8202A 31 en...

Страница 32: ...02 2016 Art Nr 4200 1046 8202A 32 Made in EU Non contractual document www elco net...

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