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10/2010 - Art. Nr. 4200 1030 6900A

25

Servicing

Operating trouble

In case of operating trouble it should 
be checked whether the system is in 
proper working order.

Make a check for the following:

1. Availability of fuel. Availability of gas 

in the line at sufficiently high 
pressure. Availability of fuel oil in the 
tank (for dual fuel burner). Correct 
position of fuel selector switch.

2. Availability of electric power in the 

burner system.

3. Proper functional order and setting of 

all control and safety instruments 
such as temperature controller, 
safety limiter, water failure cut-out, 
electrical limit switches, etc. If the 
trouble is not found to be due to any 
of the above-mentioned points it will 
be necessary to test the burner 
functions very carefully.

Prevailing conditions:

The burner will be found to be out of 
operation and in faulty and interlocked 
position.

Proceed with searching for the cause of 
the trouble and eliminate it. Unlock the 
automatic furnace controller by pressing 
the fault eliminate key and start the 
burner.

Do not press the fault eliminate key 
longer than 10 seconds.

The start-up program will be initiated 
and should be carefully monitored. 
The possible cause of the fault may be 
quickly found by reference to the fault 
indicator of the automatic furnace 
controller and watching the start-up and 
operating program.

Control program in the case of 
trouble and fault indicator LFL 1... /
LGK...

a - b Starting program.

b-b' In a number of time versions; idle 

steps of the program unit to     self-
stop after burner start-up 
(b' = operating position of program 
unit).

b(b')-aAfter-flushing program after

regular stop. In the starting
position „a“ the program unit will 
automatically stop or initiate an 
immediate restart of the burner, 
e.g. after a fault has been 
eliminated.

Duration of the safety period for 
single-tube burners.

••

Duration of the safety period for 
burners with ignition gas valve.

Basically, any type of trouble will 
result in the immediate stop of the 
fuel supply.

 At the same time, the 

program unit and consequently the fault 
indicator will stop. The type of trouble 
can be identified by the symbol opposite 
to the reading mark of the indicator:

No start,

 e.g. because the 

„CLOSED“ signal from the „Air 
Damper CLOSED“ limit switch is 
missing or a contact is not closed 
between terminals (12) and (4) or 
(4) and (5); or the contacts of all 
control and safety units in the 
controlled system are not closed 
(e.g. gas pressure or air pressure 
switches, temperature or pressure 
switches, temperature or pressure 
regulators).

Operating stop

 because the 

„OPEN“ signal from the „Air 
Damper OPEN“ limit switch is 
missing. Check and adjust the limit 
switch concerned.

Shut-off on trouble because 
there is not air pressure

 signal at 

the beginning of the air pressure 
check.

Any air pressure failure 

after this time will also lead to a 
shut-off on trouble.

I

Shut-off on trouble 

because of a 

fault in the flame monitoring circuit.

Operating stop

 because the 

position signal of the „Partial Load“ 
limit switch (air damper in „Partial 
Load“ position) is not available on 
terminal (8). Check and adjust the 
limit switch concerned.

1

Shut-off on trouble

 because a 

flame signal is not available on the 
expiry of the (1st) safety time.

Any failure of the flame signal on the 
expiry of the safety time will also lead 
to a shut-off on trouble.

2

Shut-off on trouble

 because the 

flame signal has not occurred on 
the expiry of the (2nd) safety time 
(flame signal of main flame with 
burners having an ignition gas 
valve).

Shut-off on trouble

 because the 

flame signal failed during burner 
operation or a lack of air has 
occurred.

Shut-off on trouble

 during or after 

the control program flow due to 
external light (e.g. by flame not 
extinguished, leaking fuel valves) 
or a faulty flame signal (e.g. fault in 
flame monitoring circuit, or similar); 
see flame monitor.

If the shut-off on trouble occurs at 
any other time between start and pre-
ignition that is not identified by a 
symbol as above, this will normally 
be due to an early flame signal which 
is considered to be a faulty flame 
signal.

The automatic furnace controller may 
be unlocked

 immediately after a shut-

off on trouble using the unlock button 
with integrated fault signal lamp or an 
external switch. After it has been 
unlocked (and after a defect with 
resultant operating stop has been 
eliminated and after a voltage failure), 
the program unit will in any case return 
to its starting position with voltage being 
only supplied to terminals 7, 9, 10 and 
11 as preset by the control program. It is 
only at this stage that the program of the 
automatic furnace controller will restart 
the burner.

         LFL 1.../LG K ...

en

Содержание N6.2400 G-R

Страница 1: ...Art Nr 4200 1030 6900A N6 2400 G R N6 2900 G R N7 3600 G R N7 4500 G R Operating instructions For specialist installation engineers Gas burners 2 25 en de fr 4200 1030 7000 it nl 4200 1031 9200 4200 1...

Страница 2: ...achinery directive 2004 108 EC EMC directive 2006 95 EC Low voltage directive 2009 142 EC Gas appliances Directive 97 23 EC Pressure Equipment Directive Pirna 26th May 2010 D HOFFMANN Important inform...

Страница 3: ...wer controller option 5 Housing 6 Gas inlet flange 8 Burner flame tube 10 Integrated electrical cabinet 11 Burner fixing flange 13 Air intake box 14 Mechanical compound 19 Hoisting eyes F6 Air pressur...

Страница 4: ...is provided a stepless control concept The stepless control will allow the burner to be operated at any desired stage between its partial load and full load positions The burner will always be turned...

Страница 5: ...e electric drive unit in dependence of the heat requirement The air damper and the gas damper will be controlled by the same system To ensure an optimum air to fuel adjustment over the full control ra...

Страница 6: ...in the annex and in the documents LFL 1 7451 LGK Functional diagram LFL 1 LGK A Starting type interval A B Flame development interval B Burner has reached operating position B C Burner operation heat...

Страница 7: ...n 5 Actuator SKP 15 6 Actuator SKP 25 7 Gas main valve VGD 8 Gas manometer with push button downstream option 9 Gas tightness control unit en Technical data Input pressure 360 mbar max Ambient tempera...

Страница 8: ...s not allowed to be lined with brickwork Note for reverse flow boilers For reverse flow boilers the dimension T1 is only a recommended value Depending on type of boiler the burner head must stand at l...

Страница 9: ...valves and instruments group care should be taken to observe the flue resistance of the boiler and the gas pressure loss of the burner and valves and instruments group Caution The absence of impuritie...

Страница 10: ...sation probe and of the ignition electrode as per the diagrams Insert the combustion components into the head tighten the mounting screws S3 Connect the ionisation cable IK and the ignition cable ZK o...

Страница 11: ...f the gas line should be of a size designed to guarantee that the gas flow pressure does not drop below the specified level A manual shut off valve not supplied must be fitted upstream of the gas trai...

Страница 12: ...ressure Adjust the max power switch again Burner power should never exceed the max heat generator allowed flame power see chapter entitled Exhaust gas test Decrease power gradually down to min power u...

Страница 13: ...ate the selection of the switching points The cam plates are provided with a small pointer for indicating the switching point of a scale between the setting ranges An additional scale fitted to the en...

Страница 14: ...ke sure the polarity of the device is observed see connection examples for the control box LFL 1 LGK During ionisation monitoring it is important that the signal is transmitted without wastage The con...

Страница 15: ...e of the combustion air fan The pressure switch Dungs LGW has been designed for switching on off or over an electric circuit in the case of changes of the actual pressure levels from the setpoint sett...

Страница 16: ...re proper conditions for start up the distance between the burner and the gas shut off valve must be as low as possible On completion of installation the gas valves and instruments group must be subje...

Страница 17: ...list There follows a general description of the gas train Gas trains with a double valve are intended for the supply main shut off gas filtration gas pressure regulation and monitoring of the gas supp...

Страница 18: ...ptions in accordance with country specific requirements 143 Pressure gauge with pushbutton valve 147 Test burner with pushbutton valve 148 Compensator 154 Gas safety valve additional 313a Max gas pres...

Страница 19: ...re reinstallation NOTE For the installation of the filter mat take care to observe the marking or sticker en Test burner Depending on the country specific requirements when installing steam boilers it...

Страница 20: ...urner s control and safety unit which then starts its cycle If leakage test is NOK red light comes on and no power is fed to the control and safety unit Control cycles have to be restarted manually Ch...

Страница 21: ...ctive parts if necessary Clean the fan wheel and the blower Clean the gas filter replace it if necessary Visual inspection of the burner s electrical components eliminate malfunctions if necessary Che...

Страница 22: ...lts in the relevant documents Important Once the pressure switches have been set they must be protected to prevent settings from being altered For example this can be done by placing a spot of varnish...

Страница 23: ...lace cable search for cause and eliminate Pilot burner failure Adjust ignition gas pressure Ignition gas valve does not open Search for cause and eliminate Defective solenoid Replace 2 Motor running f...

Страница 24: ...ten to the motor bearing noise to identify possible irregularities 4 Mixing unit gives poor combustion data Cause Remedy Incorrect settings Correct settings Incorrect mixture ignition unit Replace uni...

Страница 25: ...ir Damper CLOSED limit switch is missing or a contact is not closed between terminals 12 and 4 or 4 and 5 or the contacts of all control and safety units in the controlled system are not closed e g ga...

Страница 26: ...10 2010 Art Nr 4200 1030 6900A 26...

Страница 27: ...10 2010 Art Nr 4200 1030 6900A 27...

Страница 28: ...60 1731 Zellik 02 4631902 ELCOTHERM AG Sarganserstrasse 100 7324 Vilters 0848 808 808 ELCO GmbH Dreieichstr 10 64546 M rfelden Walldorf 0180 3526180 ELCO Italia S p A Via Roma 64 31023 Resana TV 800...

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