background image

Pellet burner GP xx sc                                                                                                 37 

 

7. 

FAILURES AND TROUBLESHOOTING.

 

 

Table 7.1. Description of the failures in the operation of a pellet burner from series „GP xx sc” 

and methods for troubleshooting.  

 

Nо. 

FAILURE 

CAUSE 

TROUBLESHOOTING 

1. 

In case the burner is 
mounted to a hot 
water boiler and the 
temperature in the 
heated premises is 
too low 

Insufficient heating 
output 

It is necessary to adjust the burner’s heating output level. 

The assigned 
temperature is low  

It  is  necessary  to  check  the  circulations  water 
temperature assignment in the burner’s control module. 

Low temperature 
assignment by the 
room thermostat (if 
connected)  

It  is  necessary  to  increase  the  room  thermostat 
temperature assignment. 

2. 

In case the burner is 
mounted to a hot 
water boiler and the 
temperature in the 
heated premises is 
too high 

Heating 

output, 

exceeding 

the 

consumption  

It  is  necessary  to  increase  the  burner’s  heating  output 
level. 

The 

assigned 

temperature is high 

It is necessary to decrease the assigned temperature 

High temperature 
assignment by the 
room thermostat (if 
connected) 

It  is  necessary  to  decrease  the  room  thermostat 
temperature assignment  

3. 

The burner is 
switched ON but 
there is no burning 
process 

No  assignment  for 
operation 

Check  the  assignment  for  operation  by  the  burner’s 
control module. 

4. 

Difficult pellets 
ignition 

The pellets are with 
low quality 

It  is  required  to  change  the  fuel,  as  its  water  content  is 
probably  higher  by  the  values  needed  for  normal 
operation of the appliance.  

5. 

The fuel ignition is 
accompanied by 
abnormal noise 

Insufficient chimney 
draught 

It is necessary to check the condition of the chimney and 
of  the  appliance,  to  which  the  burner  is  mounted  and  to 
clean  the  ash  deposits.  After  cleaning  it  might  be 
necessary  to  adjust  the  operational  parameters  of  the 
system – ask for servicing assistance.  

6. 

Overheating of the 
appliance, to which 
the burner is 
mounted 

No heating load or 
incorrectly adjusted 
heating output level 
of the burner, or of 
the heat energy 
consuming appliance  

Check the heating system - burner - appliance for correct 
operation and eventually adjust the operation parameters 
– to be performed by servicing specialist.  
After the consuming appliance cools down and the failure 
has been removed deactivate the emergency thermostat 
(unscrew  the protection  cover cap,  press  the  button  and 
screw the cap back), after that restart the burner. 

7. 

No fuel ignition 

No pellets in the fuel 
hopper 

The  hopper  from  which  the  burner’s  transport  auger 
intakes fuel must be refueled.  

No pellets in the 
burner’s combustion 
chamber 

The  process  of  primary  fuel  ignition  can  be  restored  by 
restarting the pellet burner.  

Presence of non-
ignited or burned 
pellets over the 
burner’s fire-grate, 
but there is no 
burning process 

Clean the gathered fuel from the burner’s fire-grate. 
If  the  ignition  heating  element  is  damaged  or  inactive  it 
must be replaced.  

Incorrect operation of 
the  burner’s  photic 
sensor, 

which 

monitors  the  burning 
process 

The  photic  sensor  for  monitoring  of  the  burning  process 
has to be re-adjusted or replaced – to be performed by a 
servicing specialist.  

Содержание GP 20 18 sc

Страница 1: ...Pellet burner GP xx sc 1 MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF AN AUTOMATED PELLET BURNER FROM SERIES GP XX SC www greenecotherm eu ...

Страница 2: ...s well as to the customer that will operate it The manufacturing company requires that the technicians performing the above mentioned procedures had successfully passed the product s technical training Manufacturer Ekoterm Proekt EAD Address Bulgaria 6300 Haskovo 67 Saedinenire blvd Phone 359 800 15 145 Fax 359 38 60 30 45 E mail sales ecotherm bg Web site www ecotherm bg Edition 11 July 2017 ...

Страница 3: ...23 6 2 9 OPERATION MODES OF A PELLET BURNER FROM SERIES GP XX SC 23 6 2 10 USER MENUS IN THE CONTROL MODULE OF A PELLET BURNER GP XX SC 25 6 2 11 MENU EFFECT LEVEL 25 6 2 12 ACTIVATION OF OPTION OPERATION WITH HEAT ACCUMULATOR BUFFER 27 6 3 ADJUSTMENT OF THE BURNER S HEATING OUTPUT 28 6 3 1 DECREASING THE BURNER S HEATING OUTPUT 28 6 3 2 INCREASING THE BURNER S HEATING OUTPUT 28 6 4 STOPPING THE O...

Страница 4: ...ns regarding environment protection Provisions regarding installation start and adjustment All harmonized provisions of the European Union applicable for your country Please strictly observe the presented safety instructions in order to avoid any risks or harms to people properties and environmental polluting Please pay attention to the following symbols in the present manual book Danger This symb...

Страница 5: ...c The automated pellet burner from series GP xx sc can utilize wood pellets with diameter Ø 6 8mm from classes A1 A2 and B according to standard EN ISO 17225 2 2014 or categories A AB B BC and C according to the manufacture company s classification The pellet burner from series GP xx sc is equipped with Microprocessor controller managing the burner s modules Display panel with keyboard used to man...

Страница 6: ...cording to the heating output chosen by the user Automatic self adjustment of the system according to the transport auger s feeding rate productivity to specific climate conditions and to the fuel s caloricity Indication of the heat carrier or water temperature in the boiler Availability to save the current adjustments and to restore the factory settings Passwords for limiting the access to certai...

Страница 7: ...he pellets ash content and on the burner s operation mode The automated pellet burner from series GP xx sc is designated for utilization of wood pellets complying with the classification of standard EN ISO 17225 2 2014 classes A1 A2 and B and also with the developed classification by the manufacture company The dimensions and technical parameters of the automated pellet burner from series GP xx sc...

Страница 8: ... 0 97 DU BC 0 1 6 0 d A 0 97 DU C 0 2 0 1 d A 0 97 DU CD 0 2 0 1 d A 0 97 DU D 0 3 0 2 d A 0 97 DU DE 0 3 0 2 d A 0 97 DU E 0 3 d A 0 97 DU EF 0 3 d A 0 97 DU where Ad ash content of dry mass DU mechanical resistance Parameter Dimension Class A1 Class A2 Class B Length L mm 3 15 L 40 3 15 L 40 3 15 L 40 Diameter D mm 6 1 8 1 6 1 8 1 6 1 8 1 Moisture М 10 10 10 Ash A dry 0 7 1 2 2 0 Buck density BD...

Страница 9: ...ped with sensor for controlling of the rotation frequency and also for adjustments Photic sensor which monitors the burning process mounted on the burner s side and with availability for easy cleaning Emergency temperature sensor for protection from the so called back fire in the main module s pellets feeding pipe Control module which monitors and manages the burner s operation Display panel with ...

Страница 10: ...eding inlet pipe to combustion chamber Flange for mounting of the main module to an appliance Combustion chamber Emergency sensor for back fire protection Main module housing Combustion chamber s fire grate Socket for power supply and control of the transport auger Photic sensor Interface panel display keyboard ...

Страница 11: ... performed only by adult persons which are well familiar with the appliance s manual for operation The mounting of the burner to a boiler consumer appliance can be performed through bolts or studs and nuts The tightening of the burner has to be performed by a tool for example wrench It is not allowed to fix it through handles or others The fixing and dismounting operations of the burner must be pe...

Страница 12: ...d 5 2 present the overall dimensions of the burner s main module which have to be taken in mind during the mounting and installation of the appliance Figure 5 1 Main module s overall dimensions of a pellet burner from series GP xx sc Figure 5 2 Overall dimensions of the burner s main module ...

Страница 13: ... provide optimal operation of the auger s electric motor and of the burning process In order to ensure optimal operational conditions of the fuel transport auger it is recommended to use a pellet hopper produced by the burner s manufacture company This hopper is not included in the standard delivery kit of the pellet burners from series GP xx sc Change of the auger s tilting angle leads to changes...

Страница 14: ...e shows that the heat energy consuming appliance is most frequently a hot water boiler used in local heating installation The manufacture company has accomplished continues tests for compatibility reliability and efficiency of the burner in co operation with series of popular hot water boilers Depending on the hot water boiler model additional transition modules and components might be used in ord...

Страница 15: ...nce and attendance of the burner must be performed in accordance to the manual for maintenance and operation The operation mode of the system a pellet burner from series GP xx sc and a heat energy consumer must provide minimum under pressure pressure lower than the atmosphere s in the appliance s combustion chamber within range 5 20Pa Non compliance with the above requirement might lead to emergen...

Страница 16: ...above presented buttons of the burner s interface control panel might have another function which will be described on the display panel 6 2 2 CONNECTING AND POWER SUPPLYING OF THE BURNER All activities over the burner s electrical installation adjustments requiring dismounting of cover panels or other components which protect from direct contact with electrical parts must be performed only by qua...

Страница 17: ... not be performed If necessary to stir spread or remove the fuel then proper tools and personal protection equipment must be used When initiating the burner to operation for the first time the auger fuel feeding device must be filled with pellets this is continues process requiring time Therefore the auger must be connected to external power supply through its standard plug and to wait until the f...

Страница 18: ...g The times for fuel feeding and pauses are adjusted in the control module s software The burner heating output can be changed by selecting one of its output levels The maximum heating output level 5 th of the burner is not recommended This level should be chosen only in cases when the used fuel type is with lower caloricity value or when higher heating output is temporarily needed The recommended...

Страница 19: ... which the burner is also connected Before starting the burner s fire grate has to be checked for presence of unburned fuel and ash If so the fuel and the ash residues have to be removed If the power supply has been interrupted the burner will start automatically when the supply restores During operation the burner might transit to final combustion and blowing if the relevant option for cleaning d...

Страница 20: ...ded after a few seconds the display panel shows a question whether to start the burner Activate Figure 6 3 Menu for starting a pellet burner from series GP xx sc through inviting question To start the burner s operation press the button S as presented on the figure After starting the burner s operation a message is shown on the display panel as presented on the next figure S _ ESC Activate ENTER S...

Страница 21: ... left corner of the display panel over the button S the water temperature in the hot water boiler degrees Celsius The temperature value is displayed if a water temperature sensor is installed and the option is activated from the controller menu FC 0 shows the light intensity of the photоsensor in percent it is shown at the lower right corner of the display panel over the button ESC Figure 6 5 The ...

Страница 22: ... pellets are with diameter Ø 6 8mm quality classes A1 A2 and B according to standard EN ISO 17225 2 2014 or category A AB B BC and C see Tables 3 3 and 3 4 The tilting angle between the longitudinal axis of the transport auger and the horizontal plane is 45o The ash content mineral inflammable mass does not change significantly the fuel s calorific value but requires special construction of the bu...

Страница 23: ...NAL OPERATION MODE OF THE BURNER After completion of the burner s starting process the fuel in the burner s combustion chamber is successfully ignited and the consuming appliance to which the burner is mounted and which utilizes the generated heat energy has been tempered it can be accepted that the system is in nominal operation mode Adjustments and checks of the burner have to be performed in no...

Страница 24: ...of 10kW After completing the transition mode the burner transits directly to normal operation mode as presented on Figure 6 7 Figure 6 7 The display shows information about the burner s heating output level as in this case it is the maximum heating output mode COMBUST 5 35kW indicates the burner s heating output level in this case 5th level providing heating output of 35 kW 72о indicates the curre...

Страница 25: ...o choose a submenu from the burner s controller press the button S 6 2 11 MENU EFFECT LEVEL Figure 6 9 Menu EFFECT LEVEL choice of a heating output level of a burner from series GP xx sc This menu is used to choose the heating output level for operation of the burner The heating output levels values achieved by the burner are presented in Table 6 1 S _ ESC COMBUST 5 35kW 75o FC 98 S _ ESC EFFECT L...

Страница 26: ...or short periods of time To enter the menu EFFECT LEVEL press the button under ENTER S To switch to another menu press the button under the arrow on the display The button ESC is used to exit the menu and to return to the main menu When entering the menu EFFECT LEVEL the user can choose one of the 5 levels of heating output for operation of the burner Figure 6 10 Choice of heating output level of ...

Страница 27: ... in facilities with heat accumulator During the operation with heat accumulator is selected Temp BC Room In this case operates three NTC sensors Sensor A water temperature in the boiler Sensor B water temperature at the upper part of the heat accumulator Sensor C water temperature at the lower part of the heat accumulator Sensors B and C are called DUAL SENSOR and they are with common connector th...

Страница 28: ...t can be performed through decrease of the burner s heating output level as the heating output assignment decreases and respectively the fuel consumption decreases too 6 3 2 INCREASING THE BURNER S HEATING OUTPUT It can be performed through increase of the burner s heating output level as the heating output assignment increases and respectively the fuel consumption increases too When changing the ...

Страница 29: ...witch START and not through stopping the appliance s power supply The reason is because through the switch START the burner performs controlled stopping which includes cooling of the appliance and complete fuel combustion as this process preserves the appliance s reliability 6 4 2 STOPPING THE OPERATION OF A PELLET BURNER FROM SERIES GP XX SC THROUGH A MENU FROM ITS COTROLLER KEYBOARD The followin...

Страница 30: ...nd are used to scroll through the other menus Figure 6 13 The controller s display panel shows a message asking to start the stopping process of a pellet burner from series GP xx sc To perform fuel final combustion press the button S positioned under the message YES To cancel the process of final combustion or to return to previous menu press the button ESC positioned under the message NO S _ ESC ...

Страница 31: ...orms the so called controlled stopping during which the firing air feeding fan continues to operate and the control module monitors for emergency signals After cooling of the burner it has to be switched OFF through its power supply It is also recommended to clean the system burner and consuming appliance from the ash deposits 6 5 1 EMERGENCY SHUT DOWN OF A PELLET BURNER FROM SERIES GP XX SC Durin...

Страница 32: ...e burner it is necessary to enter the menu LOG The menu LOG shows a list only with the last 10 failures which have occurred during operation of the burner In case a new failure occurs it replaces the oldest one in the list Figure 6 14 The controller s display panel shows the chosen menu LOG together with the failure sequence number and code To exit this menu press the button ESC Table 7 2 provides...

Страница 33: ...erature within a range of 60 65o C Figure 6 16 View of the reversible self restoring temperature sticker used to indicate the operational temperature in the burner s zone to which it is stuck up the example shows condition of increased temperature within a range of 65 75o C Figure 6 17 View of the reversible self restoring temperature sticker used to indicate the operational temperature in the bur...

Страница 34: ...ored It is necessary to determine the cause for its activation to perform the relevant corrective measures and after that to replace the sticker with new one to be performed by a servicing technician The activation of this sticker might occur in cases of increased resistances in the chimney tract or decreased chimney draught as well as by presence of hot flue gasses in the flexible pipe between th...

Страница 35: ...assword protected Example for typical settings Time between two cleanings Max comb Time 4 hours Number of cleanings Iterations 2 These settings should be changed when using fuels with higher ash content the time between two cleanings should be decreased 6 10 USER INTRODUCTION WITH THE MAINTENANCE AND ADJUSTMENTS PROCEDURES OF A PELLET BURNER FROM SERIES GP XX SC The users must read in details the ...

Страница 36: ...o the power supply network and the controlling modules are positioned in specially designed section all equipped with the necessary components for overload and short circuit protection The ground connection of the burner is mandatory and must be performed by an authorized technician Opening of the protection cover panel of the burner by unauthorized staff is forbidden Risk from fingers injuries du...

Страница 37: ... for normal operation of the appliance 5 The fuel ignition is accompanied by abnormal noise Insufficient chimney draught It is necessary to check the condition of the chimney and of the appliance to which the burner is mounted and to clean the ash deposits After cleaning it might be necessary to adjust the operational parameters of the system ask for servicing assistance 6 Overheating of the appli...

Страница 38: ...an t transit to stable operation mode Improperly oriented photic sensor Change the photic sensor s position for monitoring of the burning process by turning it around its longitudinal axis The photic sensor s surface is dirty Clean the contaminations dirt from the photic sensor carefully The photic sensor has defected its surface seems to be burned Replace the photic sensor with new one ask for se...

Страница 39: ...ontroller s display panel Trouble in the operation of the burner Check the meaning of the indicated failure code in the next table If necessary look for consultation intervention by servicing technician 20 The burner has stopped but after a new start it operates again The photic sensor submits faulty information to the controller Check the fuel quantity over the fire grate Look for assistance or c...

Страница 40: ...lp to check the heating installation 15 ERROR SENSOR A OVERHEAT The temperature sensor A has measured value over 95o C Circulating water is with dangerously high temperatures and is possible overheating of the heating system and equipment Seek service help to check the heating installation 16 ERROR OPTO COUPLER Board error Seek service assistance 17 ERROR OVER PRESSURESENS Not used 18 ERROR FAN 1 ...

Страница 41: ...istance to check the heating installation 30 ERROR SENSOR B OVERHEAT The temperature sensor B measured value over 95o C Circulating water is with dangerously high temperature and possible overheating of the heating system and equipment Seek service assistance to check the heating installation 31 ERROR SENSOR C LOW TEMP The temperature sensor C has measured value below 5o C The circulation water is...

Страница 42: ...tickers 4 TEMP SENSOR LOW The temperature sensor is switched OFF Check connection of NTC sensor 5 PHOTOSENS Photic sensor failure Check the photic sensor condition replace it if necessary to be performed by a servicing technician 6 TEMP SENSOR OVERHEAT High temperature indicated by the temperature sensor Check the hot water boiler s condition cool the appliance down 8 WIRING DIAGRAM OF AN AUTOMATE...

Страница 43: ...Pellet burner GP xx sc 43 Figure 8 1 Wiring diagram of a pellet burner from series GP xx sc ...

Страница 44: ... transport and or unloading not performed by the manufacturing company Emergencies caused by natural disasters earthquakes fire floods and etc The requirements for installation operation and periodical maintenance presented in the present manual book are not observed Attempts to recover defects performed by the buyer or by other unauthorized persons Changes in the pellet burner s modules construct...

Отзывы: