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EKO INSTRUMENTS CO., LTD. VIP Checker HC-121 Instruction Manual V2

Pg. 7

5. Getting Started

5-1. Parts Name an d Descriptions

Each part name and its main functions are described below.

1. Sensor Unit (Sensor)

This is the sensor part which measures the VIP.

It is constructed with heater which heats the VIP,

differential thermocouple, thermal resistance

metal and brass spindle weight.

It measures the temperature difference between

the temperature of VIP surface which is heated

with heater and inside the sensor which is

insulated with thermal resistance material.

To compare the output value and the thermal

conductivity, calibration needs to be performed.

(See [6-2. Calibration Software] for details)

Figure 5-1 VIP Checker HC-120 System Configuration

Inside Computer

Measurement Software
Calibration Software

RS-232C

3. Measurement Unit

5. Barcode Reader

Heatsink

1. Sensor Unit

Sensor Weight

Sensor Head

VIP

2. Display Unit

Figure 5-2. Sensor Unit Configuration

Teflon Cover

Heater

Connector

Brass Spindle

Thermal

Resistance

Material

Differential
Thermocouple

Содержание VIP Checker HC-121

Страница 1: ...INSTRUCTION MANUAL HC 121 VIP Checker...

Страница 2: ...4 2 Package Contents 6 5 Getting Started 7 5 1 Parts Name and Descriptions 7 5 2 Setup Electrostatic and Noise Countermeasure 9 5 3 Connecting Instruments 10 6 Software 11 6 1 Installation and Uninsta...

Страница 3: ...70 3050117 Fax 31 0 70 3840607 North America Region www eko usa com info eko usa com EKO INSTRUMENTS USA Inc 111 North Market Street Suite 300 San Jose CA 95113 USA Tel 1 408 977 7751 Fax 1 408 977 77...

Страница 4: ...on points Disposing of this product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inapprop...

Страница 5: ...play units and barcode reader handle with care If any strong impacts are given to these instruments the instruments are easily scratched or indented which may affect on measurements Do not use Barcode...

Страница 6: ...5 Sensor Head Connection VIP is a high performance insulator however if any vacuum leakage occurs it will lose its performance HC 121 is developed to check the VIP vacuum leakage and the VIP are evalu...

Страница 7: ...mediately Table 4 1 Package Contents Standard Items Qty Remarks Measuring Unit 1 With power supply cable RS 232C cable Display Unit 5 Sensor Units 5 sets 5 sets of Weight and Sensor Head Barcode Reade...

Страница 8: ...emperature of VIP surface which is heated with heater and inside the sensor which is insulated with thermal resistance material To compare the output value and the thermal conductivity calibration nee...

Страница 9: ...a connector and with RS 232C cable to the computer Sensor disconnection detector function is integrated and it checks the sensor disconnection by installing the attached software on the computer Each...

Страница 10: ...he operation table and the floor around it and make sure to connect to ground Figure 5 3 Conductive mats Anti properly worn or used by the operator Figure 5 3 Anti electrostatic charge suite Wrist Str...

Страница 11: ...nect Measurement Unit and Display Units Plug in the connector for Display Units to the connector on back of Measurement Unit in order of the numbers indicated 4 Connect the Display Units and the Senso...

Страница 12: ...lope and intercept which will be set as the calibration value for each Sensor Unit Measurement Software displays the measurement results from the Sensor Units and the test statuses of each Sensor Unit...

Страница 13: ...tes a folder C EKO HC 121 and the software is installed under this folder Click Next button to continue d Confirm the installation folder if the selected folder is correct click Install button e In th...

Страница 14: ...stallation is completed shortcut icons appear on the desktop 2 Software Uninstallation There are following 2 ways to uninstall the software 1 Uninstalling from Programs and Features Go to Control Pane...

Страница 15: ...n for selecting COM port The COM ports that are unavailable will be shown in gray and cannot be selected Also when a COM port is already in use it will also be shown in gray and cannot be used This is...

Страница 16: ...n the output and thermal conductivity prior to the calibration The points on calibration curve which will be the reference value for evaluating the OK Good and NG Not Good VIP can be determined from t...

Страница 17: ...When VIP sample with wide range cannot be prepared it is possible to measure very narrow range by selecting the linear approximation In such case there are some values goes off the calibration curve s...

Страница 18: ...and 3 and register the barcode numbers serial numbers Click the Set c the window Registration dialog is displayed for barcode numbers Enter the serial numbers in an order from the lower thermal conduc...

Страница 19: ...keyboard Each corresponds to Sample 1 Sample 2 and Sample 3 b Click the No 1 F1 No 2 F2 and No 3 F3 buttons on the software window using mouse c Read the barcode on the VIP with Barcode Reader The reg...

Страница 20: ...the Heatsink and push the start button Start button stops blinking and 7 When the cooling time is over the start button lights up Wait for more than 5 minutes then repeat the steps 2 6 If the sample...

Страница 21: ...rement results are lost Always click Save button to save with an appropriate file name as often as possible In case the computer shuts down due to some malfunction the save data can be retrieved See s...

Страница 22: ...nsuming task If you wish to terminate the calibration the measurement results acquired so far can be saved and later restart the calibration by retrieving the data To save the measurement results clic...

Страница 23: ...value in thermal conductivity Clicking the Update button will display the and near value for each channel are displayed in voltage Setup the time in the following manner 1 Standby Time Standard 20sec...

Страница 24: ...setup contents in a parameter file extension tcd This parameter file will be called to measure in this Measurement Software If a parameter file is already created the parameter file can be read and m...

Страница 25: ...n the Sensors and Display Unites Figure 6 32 Display in Disconnected Status If there are any disconnected Figure 6 31 Display Contents of Measurement Software Setup Information entered on Setup Window...

Страница 26: ...Main window Click the Load button to select the calibration file tcd created in the Calibration Software then click OK window is closed If the calibration file is not selected it will not go forward...

Страница 27: ...tandard 10sec Cannot be changed Items which require changing setup each time 1 Thermal conductivity Conversion Factor This is the value of the slope and intersection of a straight line when the relati...

Страница 28: ...or on that channel If the lamp does not light even after checking the connection it is considered to be broken 2 Start the Measurement Software TCDac ure 6 33 Initial Window At this time the Start but...

Страница 29: ...pressed for the channels to be measured a random character counter value are used as serial number of the VIP When the same channel is used the number increases by 1 inclement The operation is easier...

Страница 30: ...s and the display changes to below Place the Sensor Unit on the center of the VIP which is flat After 30 seconds buzzer will sound and Start button starts blinking then the measurement is completed Th...

Страница 31: ...Sensor Unit on heatsink Evaluate the VIP Finished Evaluation Result Indicated OK nNG NG When the start button is blinking place the Sensor Unit on the heatsink and press the start button the process w...

Страница 32: ...thermocouple The relationships between the temperature differences and the thermal conductivity vary significantly by the condition of all sorts of parameters such as the VIP material surfacing materi...

Страница 33: ...ong impact Especially when placing the Sensor on the Heatsink make sure not to hit the Sensor on a corner of the Heatsink Indents and or scratches on the Sensor surface may result in malfunction Pay a...

Страница 34: ...be connected properly Check the cable and Display Unit cables are connected in correct way Connect the units in the order described in the section 5 3 Connection Measured value is less than 1mW mK Us...

Страница 35: ...e equipment high electro magnetic and electrostatic Table 9 2 Each Unit Specifications Characteristics Details HC 120 Measurement Unit Sensor Input Differential Thermocouple Thermopile type Output in...

Страница 36: ...rements or cooling Push the button once to light off OK Lamp Lights up when inspection pass Green NG Lamp Lights up when inspection fail Red Sensor Heat sink Aluminum heatsink Cable 12 pin Shield Cabl...

Страница 37: ...ction Software Function Calibration Software TCCal_V34xx exe This is software to calibrate the 5 sensors Prepare 3 types of samples that thermal conductivities are known each Ok nNG NG in thermal cond...

Страница 38: ...o 9 9999 Coefficient A Slope value of thermal conductivity conversion formula 99 99 to 99 99 Coefficient B Intercept value of thermal conductivity conversion formula 000 000 to 999 999 R 2 Determinati...

Страница 39: ...LTD VIP Checker HC 121 Instruction Manual V2 Pg 38 Start Switch OK NG Lamps Sensor Unit Heat Sink Figure 9 2 Display Unit Dimension Figure 9 1 Measurement Unit Dimension 9 4 Dimensions 1 Measurement U...

Страница 40: ...code Reader MS 5145 RS Honeywell With set of power supply adapter and RS 232C cable for barcode reader RS 232C Extension Cable for Barcode Reader 4m Dsub9pin Female Dsub9pin Male AC Cable Correspondin...

Страница 41: ...munication specification for HC 121 at the time of shipment however in case the barcode reader fails to read the barcode for some reason it may be due to this initial setting is lost In such case the...

Страница 42: ...EKO INSTRUMENTS CO LTD VIP Checker HC 121 Instruction Manual V2 Pg 41...

Страница 43: ...EKO INSTRUMENTS CO LTD VIP Checker HC 121 Instruction Manual V2 Pg 42...

Страница 44: ...eko co jp EKO North America 111 North Market Street Suite 300 San Jose CA 95113 USA P 1 408 977 7751 F 1 408 977 7741 info eko usa com www eko usa com EKO Europe Middle East Africa South America Lulof...

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