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19

Installing the Gas Grill

Notes About Installation

WARNING

: Inspect all gas tanks, gas supply hoses, and regulators each time you

connect or disconnect the fuel source. Always turn off the gas supply when the gas

grill is not in use.

• 

Ensure  the  gas  grill  is  positioned  safely  away  from  anything  that  can  catch  fire.  Under  no 

circumstances should this gas grill be installed indoors or in a garage. Additionally, it should not be 

located under a carport, in a work shop, etc.

•  The gas grill should also be placed in a location that is strong enough to support its total weight. A 

firm level surface is required.

•  Do not install the gas grill within 24 inches of wood stockpiles, gyprock, paper, or plants.  Place the 

grill in an area where it can have a minimum of 24 inches clearance from combustible materials, 

including gasoline, flammable liquids or flammable vapors.

•  Adequate ventilation must be maintained for the grill to function properly. This will ensure gas does 

not build up.

•  Keep the grill protected from inclement weather conditions, including direct rain and high winds.

•  Once the gas grill is installed, you must still be able to access the gas supply line, regulator, gas 

cylinder, and shut off valves.

Installation Location

!

Tip: Gather the model and serial number from the product label and write them down

before installing the gas grill(s).

!

•  The gas grill should be installed in accordance with all local code requirements in addition to the 

National Fuel Gas Code, ANSI Z223.1 / NFPA 54.

  Installation by a professional is highly recommended

 for proper placement and functionality. 

 

◦   

In the state of Massachusetts, installation and repairs MUST be performed by a  

 

       qualified or licensed contractor, plumber, or gas fitter qualified or licensed by the  

 

       State of Massachusetts.

•  This gas grill is not intended to be installed in or on boats or recreational vehicles (RVs).

•  Make sure that there are no kinks and no twisting in gas supply hoses.

Types of Installation

This manual covers an EdgeStar gas grill series that includes models using either a Liquid Propane 

(LP) or a Natural Gas (NG) fuel source. Select your appropriate fuel type and follow the relevant 

installation instructions, as follows.

In each case, there must be adequate ventilation and access for service.

Содержание GRL270IBLP

Страница 1: ...gestar com GRL270IBNG GRL270IBLP GRL300IBNG GRL300IBLP GRL360IBBNG GRL360IBBLP GRL420IBBNG GRL420IBBLP Built in BBQ Grills Freestanding BBQ Grills GRLCART270IBNG GRLCART270IBLP GRLCART300IBNG GRLCART300IBLP GRLCART360IBBNG GRLCART360IBBLP GRLCART420IBBNG GRLCART420IBBLP ...

Страница 2: ... to reduce the risk of fire electric shock or injury DANGER If you smell gas Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connecte...

Страница 3: ...is fixed Never light cigarettes or matches or expose open flames in the presence of a gas leak Do not exceed the power outlet ratings Keep any electrical supply cord and the fuel supply hose away from any heated surfaces To protect against electric shock do not immerse power cords or plugs in water or other liquids Use outlets that cannot be turned off by a switch or pull chain Do not operate any ...

Страница 4: ...is appliance near combustibles such as gasoline benzene thinner etc Take care when working with the gas grill as there will be extremely hot surfaces Only use in an upright position on a flat level surface and provide proper ventilation Do not pinch or kink the power supply line between the unit and cabinet Do not leave any cleaning solutions in the unit Do not use solvent based cleaning agents or...

Страница 5: ...after long period of not using the grill These webs can lead to a gas flow obstruction which could result in a fire in and around the burner tubes This type of fire is known as flashback and can cause serious damage to your grill and create an unsafe operating condition for the grill user Although an obstructed burner tube is not the only cause of flashback it is the most common cause Frequent ins...

Страница 6: ... burner tube is not the only cause of flashback it is the most common cause Frequent inspection of the burners is necessary WARNING Never connect the grill to an unregulated natural gas supply Check with your gas company or with local building codes for instructions on how to set up a proper gas supply line Use a licensed and knowledgeable installer to connect the gas lines to your grill Pipe seal...

Страница 7: ...4 Natural Gas NG Installation and Requirements 25 To Connect the NG Gas Supply 25 Checking for Gas Leaks 27 Electrical Requirements 28 Recommended Grounding Method 29 Plugging in the Lights 29 Included Cooking Components 30 Operation 31 Lighting the Burner s 32 Manually Lighting the Burner s 33 Operating the Rotisserie and Rotisserie Burner 34 Manually Lighting the Rear Burner 35 Flare Ups 35 Clea...

Страница 8: ...number and serial number below for future reference Both numbers are located on the ratings label on the bottom of the drip tray and are needed to obtain warranty service You may also want to staple your receipt to this manual as it is the proof of your purchase and is also needed for service under your warranty Model Number ________________________________ Serial Number __________________________...

Страница 9: ...9 Parts Identification GRL270IBNG GRL270IBLP GRL300IBNG GRL300IBLP Two Burner Gas Grills ...

Страница 10: ...Burner 1 Gas Control Knob 3 Knob Bezel 3 Light Switch 2 Control Panel Face Plate 1 Transformer 1 Electrode Wire 1 LED Lights 3 Main Burner Valve 1 Rear Infrared Burner Valve 1 Gas Manifold Assembly 1 Heat Separator Zone Divider 1 Flame Tamer 1 Cooking Grates 2 Rotisserie Motor 1 Motor Bracket 1 Rotisserie Spit Rod 1 Fork 2 Thumbscrew 4 Shaft Collar 1 Key Washer 1 Rotisserie Handle 1 Counter Balanc...

Страница 11: ...11 GRL360IBBNG GRL360IBBLP GRL420IBBNG GRL420IBBLP Three Burner Gas Grills ...

Страница 12: ...Burner 2 Gas Control Knob 4 Knob Bezel 4 Light Switch 2 Control Panel Face Plate 1 Transformer 1 Electrode Wire 1 LED Lights 4 Main Burner Valve 2 Rear Infrared Burner Valve 1 Gas Manifold Assembly 1 Heat Separator Zone Divider 2 Flame Tamer 2 Cooking Grates 3 Rotisserie Motor 1 Motor Bracket 1 Rotisserie Spit Rod 1 Fork 2 Thumbscrew 4 Shaft Collar 1 Key Washer 1 Rotisserie Handle 1 Counter Balanc...

Страница 13: ...13 Grill Dimensions GRL270IBNG GRL270IBLP 27 25 5 8 36 1 2 10 3 8 28 1 16 23 1 2 21 1 2 10 3 8 2 1 2 Right Front Back Left ...

Страница 14: ...14 GRL300IBNG GRL300IBLP 26 1 2 10 3 8 28 1 16 30 25 5 8 36 1 2 2 1 2 21 1 2 10 3 8 Front Back Left Right ...

Страница 15: ...15 GRL360IBBNG GRL360IBBLP 36 25 5 8 28 1 16 32 9 16 10 3 8 36 1 2 2 1 2 21 1 2 10 3 8 Front Back Left Right ...

Страница 16: ...16 GRL420IBBNG GRL420IBBLP 42 25 5 8 28 1 16 38 9 16 10 3 8 36 1 2 2 1 2 21 1 2 10 3 8 Front Back Right Left ...

Страница 17: ...ilt in installation there must be a minimum of 4 of counter clearance space available behind the grill in order for the grill hood to be able to fully open and properly clear Please see the image below 4 101 6mm Non combustible material s W Opening Width H Opening Height N o n C o m b u s ti b le m a te r ia l s D Opening Depth 4 4 1 2 4 1 2 4 6 6 4 X 6 vents shown with screens Must remain unobstr...

Страница 18: ...nfall Wind can greatly affect the performance of any gas grill Be advised that it can affect the ability of the grill to maintain a flame When substantial wind enters the rear exhaust of the grill it can create a gas build up which poses a fire risk Unpacking the Gas Grill WARNING Use two more people to move and install the gas grill Failure to do so can result in back or other injury Carefully re...

Страница 19: ...onditions including direct rain and high winds Once the gas grill is installed you must still be able to access the gas supply line regulator gas cylinder and shut off valves Installation Location Tip Gather the model and serial number from the product label and write them down before installing the gas grill s The gas grill should be installed in accordance with all local code requirements in add...

Страница 20: ...SA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and shall be provided with a listed overfilling prevention device Read labels on the LP Gas Supply Cylinder New cylinders are always shipped empty for safety Allow only qualified LP gas dealers to fill or repair your LP gas supply cylinder Inform the gas dealer if it is a new or used cylinder to ...

Страница 21: ...t be used at all times This grill is to be used in residential applications only Propane tank pressure should be 11 inches water column When using an LP tank pressure relief devices and valves shall be in direct contact with the vapor space of the cylinder when in normal use LP tanks must always be secured and anchored in an upright position when in use An LP tank base and retention bolt must be u...

Страница 22: ...Once you have confirmed that all connections are secure and there are no gas leaks turn the burner control valves on the unit to the HIGH position for about 20 seconds to allow the air in the system to purge before attempting to light the burners Wait 5 minutes after completing this before lighting the burners 7 Once the system has purged you are free to proceed with normal use of the grill All co...

Страница 23: ...urn the knob clockwise until it stops 2 Make sure all burner valves are in the OFF position 3 Turn the coupling nut anticlockwise until the coupler is loose Important Replacement pressure regulators and hose assemblies must be those specified by the outdoor cooking gas appliance manufacturer ...

Страница 24: ...sembly 20 lb LP Cylinder Not Included with Purchase Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane For appliances designed to use a CGA No 791 connection ...

Страница 25: ...lon pipe thread sealant PTFE tape is recommended for use on all pipe thread connections with the exception of flared threads which will have a secure connection To Connect the NG Gas Supply 1 Ensure the NG shut off valve is fully closed You should not hear a hissing noise or smell natural gas 2 All gas control burner knobs must be in the off position 3 Fasten the flex connector already installed t...

Страница 26: ...grill without leak testing this connection Natural gas regulator model GR120 Gas pressure 4 water column The use of a rigid pipe semi rigid tubing and or a connector that complies with the Standard for connectors for Outdoor Gas Appliances and Manufactured Homes ANSI Z21 75 CSA 6 27 ...

Страница 27: ...nobs are in the off position To perform the leak test Create a mixture of soapy water that is one part soap to one part water Place the solution in a spray bottle Turn the gas on again ensuring that the gas control knobs of your grill are off On Natural Gas NG systems turn the on the gas supply s main feed valve and make sure the shut off valve is open On Liquid Propane LP systems turn the cylinde...

Страница 28: ...ull chain If permitted by national and local codes and the installation requires a separate ground wire a qualified electrician must determine the appropriate ground path In addition to the above always observe the below warnings To protect against electric shock do not immerse cord or plugs in water or other liquid Unplug from the outlet when not in use and before cleaning Allow to cool before pu...

Страница 29: ...ds are wet Never unplug the unit by pulling on the plug DANGER Do not store grill until it has cooled down Failure to do so could result in fire resulting in property damage personal injury or death Plugging in the Lights This EdgeStar series of gas grill includes internal lighting so the cooking surface is always visible to the user It also includes stylish and functional backlighting for the kno...

Страница 30: ...not wash these components in your dishwasher Allow them to dry before reinstalling in the grill For an even heat and cooking experience this series of grills includes ceramic briquette flame tamers Install the ceramic flame tamers above the main cast burners There are cast pegs in the firebox on which the flame tamers rest Flame Tamers Cooking Grids NOTE This EdgeStar series of grills also include...

Страница 31: ...erwise you risk build up of gas and possible fire or explosion For an optimal grilling experience this EdgeStar series of gas grills includes a combination of infrared burners and cast burners referred to hereafter as main burner s Additionally this EdgeStar grill series comes standard with a rotisserie burner Instructions for using these burners are in the following sections Important Once the bu...

Страница 32: ...y repeat immediately On your second attempt if the burner does not light within five 5 seconds turn the burner knob s completely off Do not try again for a minimum of five 5 minutes as the gas dissipates 2 After five 5 minutes you may proceed to try to light the burner again using the procedures outlined above 3 Once you successfully light the first burner you may proceed to light the other burner...

Страница 33: ...this manual Follow the instructions for connecting the gas supply NEVER turn on the grill without testing for leaks first Keep all body parts as far away from the grill as possible Do not lean over the grill 2 Open the grill hood 3 Pull out the stainless steel drip tray On the drip tray there is a clip extension to hold a match See the image below 4 Attach a standard match to the clip 5 Strike the...

Страница 34: ...rn the gas supply off after you are done using the grill If you are unable to manually light your burners after several attempts turn off the gas and contact EdgeStar service or an authorized technician Operating the Rotisserie and Rotisserie Burner The rotisserie burner runs along the rear interior of the grill It provides consistent low heat for an even cook Do not operate the rotisserie burner ...

Страница 35: ...s as possible 4 Push the gas control burner knob in and rotate counterclockwise to the High position marking on the knob 5 The rear burner should ignite If it does not light after about five 5 seconds turn the knob to the off position and wait at least five 5 minutes before trying again to manually light it Flare Ups Flare ups can occur when fats and oils drip from the contents being grilled down ...

Страница 36: ...sidue from insects Keep your outdoor gas grill area clear and free from combustible materials gasoline and other flammable vapors and liquids Do not obstruct the flow of combustion and ventilation air Keep all objects away from vents Cleaning the Main Burner s Tip After every use of your grill once you are done turn the burners to the HIGH setting for up to five 5 minutes to burn off food residue ...

Страница 37: ...o loosen debris and residue 5 Analyze the burner for corrosion and any damage caused by corrosion 6 Inspect ignition and burner orifices for corrosion and built up of other residues Valve Burner Orifice Ignition Orifice Cleaning the Infrared Burner s The most effective way to clean your infrared burner s is to allow it to burn on the HIGH setting for five to 10 minutes The infrared burner achieves...

Страница 38: ...e air shutter ensure that the burner has been cleaned Cleaning the Cooking Grates Before and after using the grill always allow the burners to heat up for five minutes with the hood closed and no contents on the cooking grates Additionally you will also need to clean the grates with a soap and water mixture If you are cleaning the grates after using the grill allow the grates to fully cool before ...

Страница 39: ... and will rust and corrode if not cleaned properly and regularly Caring for Stainless Steel Grills near swimming pools high humidity areas and coastal areas are particularly susceptible to stainless steel rusting Moisture high heat salt salt water and chlorine in particular can cause damage Your EdgeStar grill is constructed using high quality stainless steel but take extra precautions to maintain...

Страница 40: ...standing installation when installed with a cart Cart dimension cutouts are detailed on the following pages Cart for GRL270IBNG GRL270IBLP 27 Grill Models 27 Front 23 13 32 13 3 4 2 3 4 10 5 8 11 5 8 11 5 8 32 3 4 36 7 16 24 1 3 16 21 15 16 54 5 8 24 Left Ø3 Top ...

Страница 41: ...41 Cart for GRL300IBNG GRL300IBLP 30 Grill Models Front 30 26 7 16 13 3 4 2 3 4 10 5 8 12 7 8 12 1 16 32 3 4 36 7 16 Ø3 Left 24 1 3 16 21 15 16 57 5 8 Top 24 ...

Страница 42: ...42 Cart for GRL360IBBNG GRL360IBBLP 36 Grill Models 36 32 1 2 13 3 4 2 3 4 10 5 8 15 1 2 15 1 2 32 3 4 36 7 16 24 63 5 8 Ø3 24 21 15 16 1 3 16 Front Left Top ...

Страница 43: ...43 Cart for GRL420IBBNG GRL420IBBLP 42 Grill Models 42 13 3 4 38 1 2 2 3 4 10 5 8 18 1 2 18 1 2 66 5 8 32 3 4 36 7 16 Ø3 24 1 3 16 21 15 16 24 Front Left Top ...

Страница 44: ...el casters are in the locked position in order to prevent the cart from moving and causing injury Step 1 To avoid injury have at least two people available to place the grill into the cart body Step 2 Rest the grill on the cart body and push it to the rear of the cart ...

Страница 45: ...ght shelves to cart body with 2 phillips head screws per shelf Internal fixed hole of grill 1 Phillips head screw per grill side Cart Body Shelf Grill Step 3 With the grill and cart aligned use one Phillips head screw on each side of the grill to secure the grill in place Note Cart appearance may vary based on your model ...

Страница 46: ...art Grill LP Hose Drip Tray Cart LP Hose Flexline NG Hose Natural Gas NG Installation Liquid Propane LP Installation NG Hose Assembly for outdoor use NG Hose Model DH24 NG Connector Model QH2 Not included with purchase WARNING Minimum clearance from sides and back of the unit to combustible construction 24 inches from sides and 24 inches from the back ...

Страница 47: ...rared 1 Cast 2 Infrared 1 Cast 2 Ignition Piezo Style Piezo Style Piezo Style Piezo Style Main Grilling Area Inches 22 16 W x 19 8 D 25 8 W x 19 8 D 31 8 W x 19 8 D 37 16 W x 19 8 D Rotisserie Included Yes Yes Yes Yes Stainless Grade 304 304 304 304 Flame Tamer Ceramic Briquettes Ceramic Briquettes Ceramic Briquettes Ceramic Briquettes Zone Dividers Included Yes Yes Yes Yes Width Inches 27 30 36 4...

Страница 48: ... during operation of the product under normal service maintenance and usage conditions This warranty applies to the purchase and use of this product in residential settings within the United States of America WHAT IS NOT COVERED The following limitations apply to the coverage of this warranty This warranty does not cover Labor charges for installation setup or training to use the product Shipping ...

Страница 49: ... the place of purchase Products received without a return authorization number will be refused THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT ANY IMPLIED WARRANTY IS REQUIRED BY LAW IT IS LIMITED IN DURATION TO THE EXPRESS WARRANTY PERIODABOVE NEITHER THE MANUFACTURER...

Страница 50: ...www edgestar com 2021 EdgeStar ...

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