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13

CHIMNEY AND VENT PIPE CONNECTION

Boiler and venting installations shall be performed 

in accordance with "Venting of Equipment", of the 

National Fuel Gas Code, ANSI Z223.1/NFPA 54, or 

applicable provisions of the local building codes.

Chimney Inspection

Chimney must be clean, sized correctly, properly 

constructed and in good condition. 

Installation must conform to requirements of the authority 

having jurisdiction or, in absence of such requirements, to 

the National Fuel Gas Code, ANSI Z223.1/NFPA 54. See 

Figure 6, page 13.

Connecting The Vent Damper And Vent Connector

Refer to Figure 1 for the size and location of the vent (flue 

opening). Use a 28 gauge (minimum) galvanized pipe to 

connect to the chimney.

Furnished vent damper blade has 1/2 square inch hole 

(approximately 3/4” diameter). Boilers equipped with 

intermittent ignition, plug hole use plug supplied with vent 

damper.

1. 

Position furnished vent damper on top of flue outlet 

collar. Fasten damper securely to flue outlet collar 

with sheet metal screws. Make sure damper blade has 

clearance to operate inside of diverter. Do not modify 

draft diverter or vent damper

As An Option

Damper may be installed in any horizontal or vertical 

position, closer to flue outlet collar preferred. See 

Figures 7, 8 and 9.

2. 

Install vent damper to service single boiler only for 

which it is intended. Damper position indicator shall be 

in visible location following installation. Locate damper 

so it is accessible for servicing.

3. 

Damper must be in open position when appliance main 

burners are operating.

4. 

Boiler is equipped with factory wired harness that plugs 

into vent damper. Connect thermostat to black wires 

marked 24 volt thermostat on boiler.

5. 

Vent pipe must be same size as flue outlet collar.

6. 

Slope pipe up from boiler to chimney not less than 1/4” 

per foot.

7. 

Run pipe as directly as possible with as few elbows as 

possible.

8. 

Do not connect to fireplace flue.

9. 

End of vent pipe must be flush with inside face of 

chimney flue. Use sealed-in thimble for chimney 

connection.

10. 

Horizontal run shall be as short as possible, however 

not longer than 3/4 the chimney height (HT) Figure 6, 

page 14.

Vent Pipe

• 

Fasten sections of vent pipe with 3 sheet metal screws 

at each joint to make piping rigid. 

• 

Support horizontal portions of vent system to prevent 

sagging. 

• 

Use stovepipe wires or metal strapping every 5’ to 

support pipe from above. 

• 

Vent pipe through crawl space, use double wall vent 

pipe. 

• 

Vent pipe passing through combustible wall or partition, 

use ventilated metal thimble. Thimble should be 4" 

larger in diameter than vent pipe.

NOTICE

Minimum Vent Pipe Clearance - Wood and other 

combustible materials must not be closer than 6” from 

any surface of single wall metal vent pipe. Listed Type 

B vent pipe or other listed venting systems shall be 

installed in accordance with their listing.

Removing Existing Boiler From Common Venting 

System

When an existing boiler is removed from a common 

venting system, the common venting system is likely to be 

too large for proper venting of the appliances remaining 

connected to it.
At the time of removal of an existing boiler, the following 

steps shall be followed with each appliance remaining 

connected to the common venting system placed in 

operation, while the other appliances remaining connected 

to the common venting system are not in operation.

1. 

Seal any unused openings in the common venting 

system.

2. 

Visually inspect the venting system for proper size and 

horizontal pitch and determine there is no blockage or 

restriction, leakage, corrosion and other deficiencies 

which could cause an unsafe condition.

3. 

Insofar as is practical, close all building doors and 

windows and all doors between the space in which the 

appliances remaining connected to the common venting 

system are located and other spaces of the building. 

Turn on clothes dryers and any appliance not connected 

to the common venting system. Turn on any exhaust 

fans, such as range hoods and bathroom exhausts, so 

they will operate at maximum speed. Do not operate a 

summer exhaust fan. Close fireplace dampers.

 WARNING

Installing or venting a boiler or any other gas 

appliance with improper methods or materials could 

result in death or serious injury due to fire or to 

asphyxiation from poisonous gases such as carbon 

monoxide which is odorless and invisible.

!

   

 PN 14683003 Rev. O [10/01/2021]

Содержание Dunkirk PLYMOUTH STEAM 2 Series

Страница 1: ...DEL PSB Electronic Intermittent Ignition MODELS PSB 3D PSB 3DP PSB 4D PSB 4DP PSB 5D PSB 5DP PSB 6D PSB 6DP PSB 7D PSB 7DP PSB 8D PSB 8DP PSB 9D PSB 9DP Manufactured by ECR International Inc 2201 Dwye...

Страница 2: ...1 6 2 4 7 PSB 7D 7 24 7 4 5 7 PSB 8D 7 27 8 6 6 7 PSB 9D 7 30 9 5 7 7 Add 5 to height for Vent Damper 1 Add model number suffix P for Propane Gas 3 section only Figure 1 Dimensions LEFT SIDE FRONT RIG...

Страница 3: ...er Fuel Type Input MBTUH Heating Capacity MBTUH AFUE Net AHRI Rating Mbh Net AHRI Rating Sq Ft 1 PSB 3D 3 Natural Gas 75 62 82 7 47 195 Propane 70 58 82 7 44 183 PSB 4D 4 Natural Gas 112 91 82 0 68 28...

Страница 4: ...em design at any time without notice and without incurring any obligation whatsoever Introduction Boiler is designed for use in closed heating systems where all steam is returned as condensate and mak...

Страница 5: ...Failure to follow these instructions could result in minor or moderate injury WARNING Fire explosion asphyxiation and electrical shock hazard Improper installation could result in death or serious inj...

Страница 6: ...dish washing and other sanitizing needs can scald and cause permanent injury Children elderly and infirm or physically handicapped persons are more likely to be permanently injured by hot water Never...

Страница 7: ...enting and maintenance of ambient temperature at safe limits under normal conditions of use Boiler location should not interfere with proper circulation of air Introduce outside air if normal infiltra...

Страница 8: ...valve and discharge line Install safety valve with spindle in vertical position WARNING Burn and scald hazard Safety relief valve could discharge steam or hot water during operation Install discharge...

Страница 9: ...ser s and header shall be 2 pipe size 10 Equalizer line shall be minimum 1 pipe size 11 The near boiler piping shall include a 2 tee with a plug located on the supply line as shown for skimming i e su...

Страница 10: ...10 Figure 3 Recommended Near Boiler Piping Using One Supply Tapping 3 4 Section Sizes SYSTEM PIPING PN 14683003 Rev O 10 01 2021...

Страница 11: ...LVES A B OPEN FOR HEATING CLOSE FOR COOLING VALVES C D CLOSE FOR HEATING OPEN FOR COOLING Figure 4 Recommended Near Boiler Piping Using Two Supply Tappings 5 thru 9 Sections Figure 5 Chilled Water Pip...

Страница 12: ...lume shall be greater than 21 cubic feet divided by ACH air changes per hour x Total Input Mbh C Refer to National Fuel Gas Code for opening requirements between connected indoor spaces All Outdoor Ai...

Страница 13: ...wever not longer than 3 4 the chimney height HT Figure 6 page 14 Vent Pipe Fasten sections of vent pipe with 3 sheet metal screws at each joint to make piping rigid Support horizontal portions of vent...

Страница 14: ...appliance to their previous conditions of use 7 Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code ANSI Z223 1 NFPA 54...

Страница 15: ...ing guide refer to manual Appendix A of this manual and literature packaged with vent damper Horizontal Installation To Boiler Vent Damper To Chimney NO NO YES YES Flow Install vent damper with actuat...

Страница 16: ...0 Leak Check Gas Piping Pressure test boiler and gas connection before placing boiler in operation Avoid excessive pressure that could damage pressure regulators valves or meters Pressure test at 1 2...

Страница 17: ...molex harness that plugs into 4 pin molex receptacle inside vent damper control Vent damper must be connected for boiler to operate Thermostat Installation 1 Install thermostat on inside wall per manu...

Страница 18: ...y and turn clockwise to OFF Do not force For Your Safety Read Before Operating WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal i...

Страница 19: ...of boiler Determine water level when boiler is off and cold when all water in the system is inside the boiler and return piping below water line and everything above water line is air no steam When b...

Страница 20: ...softer blue outer mantel with no yellow Remain still when observing main burner flames Check main burner orifices burner throat and flame ports for dust and lint obstruction if flame appearance is no...

Страница 21: ...n thermostat to call for heat C Gas valve opens for approximately 10 seconds time delay on probe type LWCO gas valve will close and red indicator illuminates on LWCO D When water is restored it waits...

Страница 22: ...w boiler to cool Add fresh water slowly up to normal water line Start burners Maintain at least 180 F for 15 minutes to remove dissolved gasses from fresh water Shut off burners 8 Allow system to oper...

Страница 23: ...eassemble all parts 10 Check tightness of pilot connections and condition of burner flames after reassembly See Figures 14 and 15 Boiler Water Treatment Other Than Cleaners In steam systems where syst...

Страница 24: ...ut switch blown Have your service technician check heat exchanger for blockage Chimney flue is blocked Spill switch contacts open requiring manual reset of spill switch Have your service technician ch...

Страница 25: ...Water Cut Off Shown CG400 PSE802 CG400 N 2 H 1 C P1 W A B P2 Terminals PSE802 To CG400 Cross Reference If any of the original wire as supplied with this appliance must be replaced it must be replaced...

Страница 26: ...nal wire as supplied with this appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent Figure 17 Wiring Diagrams For Boilers With 67D 1 Float Type Low Water...

Страница 27: ...4 water feeder maybe used with either of the low water cutoffs listed Water feeder maintains safe minimum water level Keeps boiler running by compensating for minor evaporative steam leaks and prevent...

Страница 28: ...in Molex plug see Below This will create bypass of the damper boiler should then ignite IF NOT source problem is not the damper Go to Aquastat end of wiring harness Brown Yellow Orange Black V Slot Co...

Страница 29: ...anticipator 3 Loose or broken connections 4 Off On operating limit or low water cut off 5 Off On blocked vent switch or flame roll out 1 Turn thermostat up to call for heat 2 Replace thermostat 3 Tig...

Страница 30: ...n 2 Restore to damper pipe to round verify not binding 3 Correct the condition Damper Rotates Continuously 1 Defective damper motor assembly 1 Replace damper motor assembly Note For troubleshooting on...

Страница 31: ...00814AC 42500815AC 42500816AC 42500817AC 42500818AC 42500819AC 13 Jacket Front Panel 42500811AC 42500804AC 42500805AC 42500806AC 42500807AC 42500808AC 42500809AC 14 Tie Rod Nut 14605001 14605002 14605...

Страница 32: ...6 3 10 32 3 16 Hex Hd Screw 14695301 4 Gas Manifold 14616033 14616034 14616035 14616013 14616014 14616015 14616016 5 Main Burner Orifice 14615031 14615031 14615031 14615035 14615035 14615035 14615035...

Страница 33: ...740 2 Pilot Tube 14615005 14615006 3 10 32 3 16 Hex Hd Screw 14695301 4 Gas Manifold 14616010 14616011 14616012 14616013 14616014 14616015 14616016 5 Main Burner Orifice 14615036 6 Main Burner Regular...

Страница 34: ...0522 9B Probe only for Hydrolevel Cycle Guard 240010925 10 Intermittent Pilot Control 14662070 11 NPT x 4 Nipple PF 033 02 12 x x Brass Tee PS 802 only 14693051 13 Brass Coupling PS 802 only 14693052...

Страница 35: ...____ Measured BTU HR input____________ Installation instructions have been followed Checkout procedure and adjustments performed Maintenance and Service issues reviewed with owner maintenance person I...

Страница 36: ...All specifications subject to change without notice 2021 ECR International Inc 2201 Dwyer Avenue Utica NY 13501 Tel 800 325 5479 www ecrinternational com...

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