ECR International Dunkirk PLYMOUTH STEAM 2 Series Скачать руководство пользователя

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REPAIR PARTS

N/S Not Shown

KEY

NO.

Description

3 SECTION

4 SECTION

5 SECTION

6 SECTION

7 SECTION

8 SECTION

9 SECTION

Part No.

Jacket, Right Side Panel

109008574AC

#10 x 1/2 Sheet Metal Screw

14695074

Rating Plate

240004760

Base Insulation - Base Sides (2)

14614130

- Base Front

14614113

14614114

14614115

14614116

14614117

14614118

14614119

- Base Rear

14614123

14614124

14614125

14614126

14614127

14614128

14614129

Base Baffle

42500643

42500644

42500645

42500646

42500647

42500648

42500649

Base

42500663

42500664

42500665

42500666

42500667

42500668

42500669

Jacket Tie Bar

42500653

42500654

42500655

42500656

42500657

42500658

42500659

Push Nipple

43300976

Jacket, Left Side Panel

109008736AC

Knob, Service Door (2 REQ,D)

13702153

Jacket Service Door

42500823AC

42500824AC

42500825AC

42500826AC

42500827AC

42500828AC

42500829AC

Jacket Int'd. Panel

42500813AC

42500814AC

42500815AC

42500816AC

42500817AC

42500818AC

42500819AC

Jacket Front Panel

42500811AC

42500804AC

42500805AC

42500806AC

42500807AC

42500808AC

42500809AC

¼" Tie Rod, Nut

14605001

14605002

14605051

14605053

14605055

14605007

14605009

Boiler Section, Left

41000013

Boiler Section, Middle

41000015

Jacket, Top Panel

109006276AC

109006277AC

109006278AC

109006279AC

109006280AC

109006281AC

109006282AC

Draft Diverter

42500673

42500674

42500675

42500676

42500677

42500678

42500679

Boiler Section, Right

41000014

Jacket, Back Panel

42500833AC

42500834AC

42500835AC

42500836AC

42500837AC

42500838AC

42500839AC

N/S

Jacket Complete

42500873AC

42500874AC

42500875AC

42500876AC

42500877AC

42500878AC

42500879AC

N/S

Block Assembly (19, 16, 15,

14, 8)

41000330

41000430

41000530

41000630

41000730

41000830

41000930

N/S

Cerafelt Gasket

14614018

Vent Damper

240006937

240006938

240006939

N/S

Base Assembly (6, 5, 4)

43300663

43300664

43300665

43300666

43300667

43300668

43300669

JACKET - SECTION AND BASE PARTS

THIS IS A REPAIR PARTS LIST - NOT A PACKAGING LIST

PN 14683003 Rev. O [10/01/2021]

Содержание Dunkirk PLYMOUTH STEAM 2 Series

Страница 1: ...DEL PSB Electronic Intermittent Ignition MODELS PSB 3D PSB 3DP PSB 4D PSB 4DP PSB 5D PSB 5DP PSB 6D PSB 6DP PSB 7D PSB 7DP PSB 8D PSB 8DP PSB 9D PSB 9DP Manufactured by ECR International Inc 2201 Dwye...

Страница 2: ...1 6 2 4 7 PSB 7D 7 24 7 4 5 7 PSB 8D 7 27 8 6 6 7 PSB 9D 7 30 9 5 7 7 Add 5 to height for Vent Damper 1 Add model number suffix P for Propane Gas 3 section only Figure 1 Dimensions LEFT SIDE FRONT RIG...

Страница 3: ...er Fuel Type Input MBTUH Heating Capacity MBTUH AFUE Net AHRI Rating Mbh Net AHRI Rating Sq Ft 1 PSB 3D 3 Natural Gas 75 62 82 7 47 195 Propane 70 58 82 7 44 183 PSB 4D 4 Natural Gas 112 91 82 0 68 28...

Страница 4: ...em design at any time without notice and without incurring any obligation whatsoever Introduction Boiler is designed for use in closed heating systems where all steam is returned as condensate and mak...

Страница 5: ...Failure to follow these instructions could result in minor or moderate injury WARNING Fire explosion asphyxiation and electrical shock hazard Improper installation could result in death or serious inj...

Страница 6: ...dish washing and other sanitizing needs can scald and cause permanent injury Children elderly and infirm or physically handicapped persons are more likely to be permanently injured by hot water Never...

Страница 7: ...enting and maintenance of ambient temperature at safe limits under normal conditions of use Boiler location should not interfere with proper circulation of air Introduce outside air if normal infiltra...

Страница 8: ...valve and discharge line Install safety valve with spindle in vertical position WARNING Burn and scald hazard Safety relief valve could discharge steam or hot water during operation Install discharge...

Страница 9: ...ser s and header shall be 2 pipe size 10 Equalizer line shall be minimum 1 pipe size 11 The near boiler piping shall include a 2 tee with a plug located on the supply line as shown for skimming i e su...

Страница 10: ...10 Figure 3 Recommended Near Boiler Piping Using One Supply Tapping 3 4 Section Sizes SYSTEM PIPING PN 14683003 Rev O 10 01 2021...

Страница 11: ...LVES A B OPEN FOR HEATING CLOSE FOR COOLING VALVES C D CLOSE FOR HEATING OPEN FOR COOLING Figure 4 Recommended Near Boiler Piping Using Two Supply Tappings 5 thru 9 Sections Figure 5 Chilled Water Pip...

Страница 12: ...lume shall be greater than 21 cubic feet divided by ACH air changes per hour x Total Input Mbh C Refer to National Fuel Gas Code for opening requirements between connected indoor spaces All Outdoor Ai...

Страница 13: ...wever not longer than 3 4 the chimney height HT Figure 6 page 14 Vent Pipe Fasten sections of vent pipe with 3 sheet metal screws at each joint to make piping rigid Support horizontal portions of vent...

Страница 14: ...appliance to their previous conditions of use 7 Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code ANSI Z223 1 NFPA 54...

Страница 15: ...ing guide refer to manual Appendix A of this manual and literature packaged with vent damper Horizontal Installation To Boiler Vent Damper To Chimney NO NO YES YES Flow Install vent damper with actuat...

Страница 16: ...0 Leak Check Gas Piping Pressure test boiler and gas connection before placing boiler in operation Avoid excessive pressure that could damage pressure regulators valves or meters Pressure test at 1 2...

Страница 17: ...molex harness that plugs into 4 pin molex receptacle inside vent damper control Vent damper must be connected for boiler to operate Thermostat Installation 1 Install thermostat on inside wall per manu...

Страница 18: ...y and turn clockwise to OFF Do not force For Your Safety Read Before Operating WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal i...

Страница 19: ...of boiler Determine water level when boiler is off and cold when all water in the system is inside the boiler and return piping below water line and everything above water line is air no steam When b...

Страница 20: ...softer blue outer mantel with no yellow Remain still when observing main burner flames Check main burner orifices burner throat and flame ports for dust and lint obstruction if flame appearance is no...

Страница 21: ...n thermostat to call for heat C Gas valve opens for approximately 10 seconds time delay on probe type LWCO gas valve will close and red indicator illuminates on LWCO D When water is restored it waits...

Страница 22: ...w boiler to cool Add fresh water slowly up to normal water line Start burners Maintain at least 180 F for 15 minutes to remove dissolved gasses from fresh water Shut off burners 8 Allow system to oper...

Страница 23: ...eassemble all parts 10 Check tightness of pilot connections and condition of burner flames after reassembly See Figures 14 and 15 Boiler Water Treatment Other Than Cleaners In steam systems where syst...

Страница 24: ...ut switch blown Have your service technician check heat exchanger for blockage Chimney flue is blocked Spill switch contacts open requiring manual reset of spill switch Have your service technician ch...

Страница 25: ...Water Cut Off Shown CG400 PSE802 CG400 N 2 H 1 C P1 W A B P2 Terminals PSE802 To CG400 Cross Reference If any of the original wire as supplied with this appliance must be replaced it must be replaced...

Страница 26: ...nal wire as supplied with this appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent Figure 17 Wiring Diagrams For Boilers With 67D 1 Float Type Low Water...

Страница 27: ...4 water feeder maybe used with either of the low water cutoffs listed Water feeder maintains safe minimum water level Keeps boiler running by compensating for minor evaporative steam leaks and prevent...

Страница 28: ...in Molex plug see Below This will create bypass of the damper boiler should then ignite IF NOT source problem is not the damper Go to Aquastat end of wiring harness Brown Yellow Orange Black V Slot Co...

Страница 29: ...anticipator 3 Loose or broken connections 4 Off On operating limit or low water cut off 5 Off On blocked vent switch or flame roll out 1 Turn thermostat up to call for heat 2 Replace thermostat 3 Tig...

Страница 30: ...n 2 Restore to damper pipe to round verify not binding 3 Correct the condition Damper Rotates Continuously 1 Defective damper motor assembly 1 Replace damper motor assembly Note For troubleshooting on...

Страница 31: ...00814AC 42500815AC 42500816AC 42500817AC 42500818AC 42500819AC 13 Jacket Front Panel 42500811AC 42500804AC 42500805AC 42500806AC 42500807AC 42500808AC 42500809AC 14 Tie Rod Nut 14605001 14605002 14605...

Страница 32: ...6 3 10 32 3 16 Hex Hd Screw 14695301 4 Gas Manifold 14616033 14616034 14616035 14616013 14616014 14616015 14616016 5 Main Burner Orifice 14615031 14615031 14615031 14615035 14615035 14615035 14615035...

Страница 33: ...740 2 Pilot Tube 14615005 14615006 3 10 32 3 16 Hex Hd Screw 14695301 4 Gas Manifold 14616010 14616011 14616012 14616013 14616014 14616015 14616016 5 Main Burner Orifice 14615036 6 Main Burner Regular...

Страница 34: ...0522 9B Probe only for Hydrolevel Cycle Guard 240010925 10 Intermittent Pilot Control 14662070 11 NPT x 4 Nipple PF 033 02 12 x x Brass Tee PS 802 only 14693051 13 Brass Coupling PS 802 only 14693052...

Страница 35: ...____ Measured BTU HR input____________ Installation instructions have been followed Checkout procedure and adjustments performed Maintenance and Service issues reviewed with owner maintenance person I...

Страница 36: ...All specifications subject to change without notice 2021 ECR International Inc 2201 Dwyer Avenue Utica NY 13501 Tel 800 325 5479 www ecrinternational com...

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ECR International Dunkirk PLYMOUTH STEAM 2 Series, Инструкция по установке, эксплуатации и обслуживанию

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