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INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Pellet boiler Bisolid OM-PBBV02/07/2017/EN

activation of its
emergency
thermostat

install additional flue extraction fan
and/or change the chimney*

Other, not presented
failures

Ask for servicing assistance

* In case the chimney’s operation parameter values are bellow the required minimum,
prescribed for reliable operation of the hot water pellet boiler, it is mandatory to install flue
extraction fan module.

The selection, installation and connection of the flue extraction fan module
must be carried out by technically qualified and trained person.

Содержание Bisolid 18

Страница 1: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Pellet boiler Bisolid 20 July 2017 OM PBBV02 07 2017 EN MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF PELLET BOILER OF SERIES BISOLID...

Страница 2: ...4 8 MOUNTING OF THE COVER OVER THE BOILER S CONVECTION TRACT 31 5 4 9 MOUNTING OF THE COVER OVER THE BOILER S COMBUSTION CHAMBER 32 5 4 10 CONNECTING THE PELLET BURNER TO THE BOILER 32 5 4 11 MOUNTING...

Страница 3: ...hniques Your pellet boiler and all of its accessories operate under variable electricity 230 VAC Improper electrical installation or repair may endanger user s life from electrical shock Installation...

Страница 4: ...et boiler After unpacking the pellet boiler please check its completeness and delivered elements Check whether the pellet boiler size corresponds to the desired designation If any failures or troubles...

Страница 5: ...lly cleaning from series Bisolid GP xx_B hc 1kit Ash container tray 1pc Boiler s bottom cover panel between the second and third pass Fire clay made bricks 2 pcs Flap 1pc Door handle 1pc Cleaning kit...

Страница 6: ...the chimney condition and on the flue gas temperature The hot water boiler s Bisolid heat exchanger construction complies with the resistance requirements for such type of appliances EN 303 5 2012 He...

Страница 7: ...es Bisolid GP xx_B includes Main module 1pc Fuel transport auger 1 pc Flexible pipe 1 pc with brackets 2 pcs Manual for installation maintenance and operation of pellet burner from series Bisolid GP x...

Страница 8: ...y of the appliance at minimum fuel consumption Automatic modulation of the burning process decreasing the number of stops and ignitions respectively fuel and electricity consumption Manually mechanica...

Страница 9: ...stem and optimal conditions for operation of the burner s transport auger In case the hopper is build constructed at the customer s site then its construction must provide free gravity fuel flow to th...

Страница 10: ...ERATION AND MAINTENANCE MANUAL Pellet boiler Bisolid OM PBBV02 07 2017 EN 10 Figure 3 4 Sectional assembled sheet metal pellets hopper with 250kg capacity Figure 3 5 Sheet metal pellets hopper with ca...

Страница 11: ...ge kW 7 5 18 7 5 25 9 30 Used fuel Wood pellets Suitable wood pellets class according to standard EN ISO 17225 2 2014 A1 Required air quantity to achieve effective burning process kg h 27 30 45 50 57...

Страница 12: ...t overpressure bar 4 Recommended operation water temperature in the boiler C 80 Minimum boiler inlet water temperature C 60 Chimney draught Pa 12 15 Connection pipes Inlet outlet water G 1 Flue outlet...

Страница 13: ...n boiler no Fuel Preferred fuel only one Other suitable fuel s Log wood moisture content 25 no no Chipped wood moisture content 15 35 no no Chipped wood moisture content 35 no no Compressed wood in th...

Страница 14: ...For solid fuel cogeneration boilers Electrical efficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 156 kW At 30 50 of rated heat output if applicable e...

Страница 15: ...e content 25 no no Chipped wood moisture content 15 35 no no Chipped wood moisture content 35 no no Compressed wood in the form of pellets or briquettes yes no Sawdust moisture content 50 no no Other...

Страница 16: ...l cogeneration boilers Electrical efficiency Auxiliary electricity consumption At rated heat output el n At rated heat output elmax 0 156 kW At 30 50 of rated heat output if applicable elmin 0 134 kW...

Страница 17: ...e content 25 no no Chipped wood moisture content 15 35 no no Chipped wood moisture content 35 no no Compressed wood in the form of pellets or briquettes yes no Sawdust moisture content 50 no no Other...

Страница 18: ...ed heat output el n At rated heat output elmax 0 156 kW At 30 50 of rated heat output if applicable elmin 0 134 kW Of incorporated secondary emission abatement equipment if applicable In standby mode...

Страница 19: ...1 6 1 8 1 Moisture 10 10 10 Ash A dry 0 7 1 2 2 0 Buck density BD kg m3 600 600 600 Mechanical durability DU 97 5 97 5 96 5 Net caloricity Q MJ kg kWh kg 16 5 4 6 16 5 4 6 16 5 4 6 Chlorine Cl 0 02 0...

Страница 20: ...PBBV02 07 2017 EN 20 The hot water pellet boiler from series Bisolid overall dimensions are presented on the next figures Figure 4 1 View of hot water pellet boiler from series Bisolid overall sizes f...

Страница 21: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Pellet boiler Bisolid OM PBBV02 07 2017 EN 21 Figure 4 3 View of hot water pellet boiler from series Bisolid overall and connection sizes rear side view...

Страница 22: ...et boiler Bisolid OM PBBV02 07 2017 EN 22 Figure 4 4 View of pellet boiler Bisolid Boiler s convection tracts cover Boiler s combustion chamber cover Boiler s combustion chamber door cover panel Pelle...

Страница 23: ...of the flue gasses and main construction modules Ash container tray Combustion chamber door of the boiler Combustion chamber of the boiler Flue gas first pass of the boiler Flue gas second pass of the...

Страница 24: ...anually cleaning from series Bisolid GP xx_B hc depends on The heating output adjusted for the burner operation The contamination level of the boiler s heat exchanging surfaces The sealing level of th...

Страница 25: ...ies Bisolid GP xx_B hc main module is mounted and a wall must be at least 500 mm in order to ensure free access to the burner itself as the fuel transport auger and hopper position has to be also take...

Страница 26: ...boiler from series Bisolid has been positioned it must be connected to the heating installation and to the chimney by observing the relevant requirements For correct and reliable operation it is requ...

Страница 27: ...from series Bisolid GP xx_B hc is it necessary to compiling the requirements set out in its manual It also needs to use the seal of mineral wool which are carefully placed on the coupling flange of t...

Страница 28: ...4 MOUNTING THE FIRE CLAY MADE DIRECTING BRICKS The fire clay bricks delivered with the boiler kit should be mounted in the heat exchanger s combustion chamber during transportation of the system the b...

Страница 29: ...OF THE COVER PLATE IN FRONT OF THE FLUE GAS OUTLET The cover panel has to be positioned by placing it on the special welded supports on the one side and in contact with the boiler body wall on the ot...

Страница 30: ...lue outlet can be clearly seen Figure 5 7 Directing cover panel correct positioning The directing cover panel is placed over the boiler s side before its correct positioning The directing cover panel...

Страница 31: ...OF THE BOILER S HORIZONTAL COVERS Figure 5 8 Covers positioning of hot water pellet boiler from series Bisolid 5 4 8 MOUNTING OF THE COVER OVER THE BOILER S CONVECTION TRACT This cover is equipped wi...

Страница 32: ...directing cover over the boiler s combustion chamber are different and their positions must not be changed 5 4 10 CONNECTING THE PELLET BURNER TO THE BOILER On the rear side of the boiler s side cove...

Страница 33: ...manometer is positioned at the top left corner of the heat exchanger s front panel 5 4 11 MOUNTING OF THE FUEL TRANSPORT AUGER TO THE BURNER The fuel transport auger has to be mounted in accordance t...

Страница 34: ...serves its right to make changes over the system s construction without obligation to inform its customers 5 4 13 CONNECTING OF THE BOILER TO THE MAIN POWER SUPPLY The power supplying of the system co...

Страница 35: ...HW boiler 4 Check valve 5 Circulation pump 1 6 Relief valve 7 Opened or closed expansion vessel 8 Ball valve 9 Three way mixing valve 10 Circulation pump 2 The completion of the installation and imple...

Страница 36: ...cleaning from series Bisolid GP xx_B hc and storage of the fuel It is recommended to place a fire extinguisher at easy accessible and visible place The heating systems with opened expansion tank allow...

Страница 37: ...f the system operation parameters More information is presented in the pellet burner from series Bisolid GP xx_B hc manual book Components of the interface control panel and their functions see Figure...

Страница 38: ...to check the door proper closing its sealing the covers and also the chimney condition The same situation may occur during transition seasons autumn and spring when the natural chimney draught is low...

Страница 39: ...justment of the automated pellet burner operation are presented in its manual book these parameters must be changed only by trained servicing technician The heating output adjustment of the system hot...

Страница 40: ...that the used wood pellets type has to be changed for example the change of class of pellets it might be necessary to change the burner s heating output level 6 4 DECREASING THE BOILER HEATING OUTPUT...

Страница 41: ...reases the appliance life At the end of the heating season not only cleaning but also prophylaxis has to be performed by specialized servicing company Observance of these procedures ensures long life...

Страница 42: ...oling of the boiler and burner to safe temperatures of their surfaces should open the door of the combustion chamber to remove the grate to clean the ash and grate back them into place and then close...

Страница 43: ...orking conditions from once a week to once a day The number and frequency of cleaning of the pellet burner depend largely on the quality of the used wood pellets The fuel is necessary to meet the requ...

Страница 44: ...on and operation requirements during initialization and maintenance are observed The warranty period of the system modules hot water boiler from series Bisolid and automated pellet burner from series...

Страница 45: ...ning from series Bisolid GP xx_B hc has its own warranty card and it is necessary also to be completed 6 11 ACTIONS AFTER EXPIRY OF THE BOILER LIFE CYCLE After expiry of the boiler s modules life cycl...

Страница 46: ...rature thermostat It is necessary to decrease the assigned value of the circulations water temperature the recommended minimum value is 60 o C High heating output level of the burner It is necessary t...

Страница 47: ...pecialist Presence of incompletely burned fuel in the boiler s ash tray Inefficient fuel combustion It is necessary to adjust the burner s operation parameters performed by specialist High flue gas te...

Страница 48: ...ther not presented failures Ask for servicing assistance In case the chimney s operation parameter values are bellow the required minimum prescribed for reliable operation of the hot water pellet boil...

Страница 49: ...l voltage Figure 8 2 presents the wiring diagram for electrical connection of pellet burner with manually cleaning from series Bisolid GP xx_B hc to panel with connectors located at the rear of the ho...

Страница 50: ...AND MAINTENANCE MANUAL Pellet boiler Bisolid OM PBBV02 07 2017 EN 50 Figure 8 1 Principal wiring diagram of the control board of pellet boiler from series Bisolid operating with pellet burner from ser...

Страница 51: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Pellet boiler Bisolid 20 July 2017 OM PBBV02 07 2017 EN Figure 8 2 Wiring diagram of the panel with connectors for connecting of the pellet burner...

Страница 52: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Pellet boiler Bisolid OM PBBV02 07 2017 EN 52 Supplier Address City Street Tel Fax http Reserved rights for technical changes...

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