INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Pellet boiler Bisolid OM-PBBV02/07/2017/EN
2
CONTENT
page.
1.
IMPORTANT INFORMATION ABOUT THE PELLET BOILER OPERATION .............................. 3
1.1. SAFETY INSTRUCTIONS ............................................................................................................. 3
2.
PELLET BOILER BISOLID DESIGNATION .................................................................................. 5
3.
DESCRIPTION OF PELLET BOILER FROM SERIES BISOLID .................................................. 6
3.1. MAIN INFORMATION ON THE PELLET BURNER BISOLID GP XX_B HC> .............................. 7
3.2. MAIN INFORMATION ON THE FUEL HOPPER .......................................................................... 9
4.
BISOLID PELLET BOILER’S TECHNICAL DATA....................................................................... 11
5.
MOUNTING AND INSTALLATION OF PELLET BOILER BISOLID ............................................ 24
5.1. REQUIREMENTS FOR INSTALLATION OF PELLET BOILER BISOLID .................................. 24
5.2. REQUIREMENTS FOR INSTALLATION OF PELLET BURNER BISOLID GP XX_B HC> TO
BOILER BISOLID .................................................................................................................................. 24
5.3. MOUNTING OF HOT WATER PELLET BOILER BISOLID ........................................................ 25
5.3.1. POSITIONING OF THE BOILER ................................................................................................. 25
5.4. METHODIC FOR INSTALLATION OF BOILER .......................................................................... 26
5.4.1. CONNECTION TO A CHIMNEY.................................................................................................. 26
5.4.2. CONNECTING TO THE HEATING INSTALLATION................................................................... 27
5.4.3. INSTALLATION OF PELLET BURNER FROM SERIES BISOLID GP XX_B HC> .................... 27
5.4.4. MOUNTING THE FIRE-CLAY MADE DIRECTING BRICKS ...................................................... 28
5.4.5. POSITIONING/CHECK OF THE ASH CLEANING SECTION COVER ...................................... 29
5.4.6. MOUNTING OF THE COVER PLATE IN FRONT OF THE FLUE GAS OUTLET ...................... 29
5.4.7. MOUNTING OF THE BOILER’S HORIZONTAL COVERS ......................................................... 31
5.4.8. MOUNTING OF THE COVER OVER THE BOILER’S CONVECTION TRACT .......................... 31
5.4.9. MOUNTING OF THE COVER OVER THE BOILER’S COMBUSTION CHAMBER ................... 32
5.4.10.
CONNECTING THE PELLET BURNER TO THE BOILER ............................................. 32
5.4.11.
MOUNTING OF THE FUEL TRANSPORT AUGER TO THE BURNER ......................... 33
5.4.12.
FILLING UP THE FUEL TRANSPORT AUGER .............................................................. 34
5.4.13.
CONNECTING OF THE BOILER TO THE MAIN POWER SUPPLY .............................. 34
5.4.14.
EXEMPLAR HYDRAULIC DIAGRAM ............................................................................. 34
6.
INITIALIZATION OF THE SYSTEM TO OPERATION ................................................................ 36
6.1. MAIN REQUIREMENTS ABOUT THE USED FUEL ................................................................... 36
6.2. INITIALIZATION TO OPERATION OF THE BOILER BISOLID .................................................. 37
6.2.1. GENERAL CONDITIONS ............................................................................................................ 37
6.2.2. POWERING OF THE PELLET BOILER FROM SERIES BISOLID............................................. 37
6.2.3. SWITCHING OF THE SYSTEM ON ........................................................................................... 38
6.2.4. PARAMETERS FOR BOILER OPERATION ADJUSTMENT ..................................................... 38
6.2.5. PARAMETERS FOR ADJUSTMENT OF PELLET BURNER BISOLID GP XX_B HC> ............. 39
6.2.6. NOMINAL OPERATION MODE OF THE BOILER ...................................................................... 39
6.3. ADJUSTMENT OF THE BOILER HEATING OUTPUT ............................................................... 40
6.4. DECREASING THE BOILER HEATING OUTPUT ..................................................................... 40
6.5. INCREASING THE BOILER HEATING OUTPUT ....................................................................... 40
6.6. ADJUSTMENT OF THE COMBUSTION PROCESS .................................................................. 40
6.7. SWITCHING THE BOILER OPERATION OFF ........................................................................... 41
6.8. EMERGENCY BOILER SHUT DOWN ........................................................................................ 41
6.9. SERVICING AND MAINTENANCE OF THE PELLET BOILER BISOLID .................................. 42
6.10. WARRANTY AND WARRANTY CONDITIONS .......................................................................... 44
6.11. ACTIONS AFTER EXPIRY OF THE BOILER LIFE CYCLE ....................................................... 45
7.
TROUBLESHOOTING ................................................................................................................. 46
8.
WIRING DIAGRAM OF PELLET BOILER BISOLID IN A SYSTEM WITH PELLET BURNER
BISOLID GP XX_B HC> ........................................................................................................................ 49