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17

the optical sensor can overheat and stop de-
tecting light. Backpressure in the boiler itself 
will cause soot to form on the optical sensor; 
this will not have been allowed to exist at 
boiler commissioning, but can occur after the 
fact, if, for example, the boiler is not cleaned 
internally (soot building up at the mouth of 
the chimney).
CHECK: Start the burner and check that both 
drive motors are operating and that the 
sluice shaft and the auger shaft are rotating 
in the combustion bowl.
ACTION: If there is a fault, contact the instal-
lation engineer.
CHECK: That the burner is taking fuel from 
the external store.
ACTION: If the burner does not attempt to 
take fuel from the external store, this may be 
because it thinks there is fuel in the internal 
store. Contact your distributor to have the 
level sensor (receiver) replaced.

Alarm message: * Ignition error *

The burner has received a signal to stop, 
because the optical sensor is not detecting 
light in the combustion chamber during the 
ignition sequence.
The burner makes three ignition attempts.

ACTION: The maintenance burn function is 
enabled, see pages 9-11. 
Contact the installation engineer for help. 
During a manual start, check the optical sen-
sor. Also see * Fire burned out * description.

Alarm message: * Combustian fan *

The burner does not run, due that the 
combustion fan which is equipped with a 
tachometer has stopped during operation.

CONTROL: The fanwheel spins properly and  
runs without obstacles.
 ACTION: Adjust the wheel, if it does not spin 
freely.
CHECK: That the cable with its pins are con-
nected.
 ACTION: Connected the loose pins, other-
wise call the installer. 

Alarm message: * Pellets failure *

This fault is caused by a lack of fuel in the 
burner's internal store.

CHECK: That there are pellets in the exter-
nal store.

ACTION: Add pellets. CHECK: That the angle 
of the auger is not too steep (maximum 
45°) or that the fl ow has not stopped be-
cause an airlock has formed in the base of 
the external store.

ACTION: Adjust the auger to a shallower 
angle and turn it to and for a few times. 
It must be positioned in the centre of the 
external store.

CHECK: That the drive motor of the external 
auger is working and that the motor shaft 
is turning the auger.

ACTION: Test the external motor sepa-
rately using the parameters on pages 9-11. 
Tighten the Allen bolt on the bevelled part 
of the motor shaft. If the motor is faulty, 
contact the installation engineer.

CHECK: That the hose to the burner is not 
at too shallow an angle.

ACTION: Adjust the angle so that the pel-
lets do not block the hose.

CHECK: That an airlock (cone) has not 
formed in the internal or external store.

ACTION: Airlocks (cones) can form in the 
store if the angle of the base of the store is 
to fl at or as a result of damp pellets, dust 
or overfi lling. Tap on the store. Replace the 
damp pellets immediately. Damp pellets 
can bring the system to a complete stop 
and cause damage. If the store has been 
overfi lled, contact the installation engineer. 
Airlocks (cones) could also form if there has 
build up dust in the store. If airlocks (cones) 
form in external store then, when possile, 
the store should be cleaned from dust, e.g. 
before external store is refi lled.

TR

OUBLESHOO

TING

Содержание BioLine 20

Страница 1: ...1 INSTRUCTION MANUAL FORTHE BioLine MODELWITH A MAXIMUM OUTPUT OF 20 25 kW Operation and Maintenance of the BioLine 20 25 Pellet Burner 20180206...

Страница 2: ...of normal wood pellets with the aver age values from our fuel specification If you need a higher output of between 25 and 300 kW please contact Ecotec Sweden AB IMPORTANT The green protective hood ove...

Страница 3: ...NAL DESCRIPTION USING THE CONTROL SYSTEM SAFETY SAFETY CHECKS ALARMS TROUBLESHOOTING MAINTENANCE RECOMMENDATIONS ON FUEL PELLETS INSTALLATION WIRING TABLE OPERATING NOTES PAGE 4 PAGE 5 PAGE 6 PAGE 8 P...

Страница 4: ...nsor 10 Combustion fan 11 Sluice feeder 12 Internal fuel store 13 Drive motor 14 Level sensor receiver black 15 Level sensor transmitter white 16 Connector 17 Feed auger 18 Thermal contact 19 Microswi...

Страница 5: ...y 5 Operating thermostat cable input 6 Maximum thermostat cable input 7 Unused input 8 Input output for multicore cable to the burner 9 Power input 230 240 VAC 10 External feed output 11 Cover for Ter...

Страница 6: ...controlled by its own thermostat A preset oxygen function with primary and secondary air supplies ensures the complete combustion of the pellets which is both cost effective and environmentally friend...

Страница 7: ...d by the comparison below Good quality pellets contain no more than 0 5 ash As a result the ash will need to be emptied at 3 or 4 week intervals depending on the type of boiler Using pellets with a 2...

Страница 8: ...or about 180 seconds If you want to bypass the countdown press the Stop button once You can change the parameters in the control system using its menu options Button Description Used to start the burn...

Страница 9: ...display In fixed output mode the display shows Man oper Menu structure Status Opeating 85 M u Temperature 60 0 C Curr feed XX Op time int XXX h Service 1 XXX h Service 2 XXX h Settings Settings menu u...

Страница 10: ...left until Service 1 Can be set by customer and distributor The right arrow button u opens the Settings menu Shows how many hours the burner s internal motor has been in operation Operating hours int...

Страница 11: ...burner operating Only the external feed runs Shows how long be fore the external feed will run if it is started as shown above The value which the optical sensor must exceed for the burner to identify...

Страница 12: ...you can start it by pressing the Start button The burner goes through the start sequence shown below Note that the burner is constantly monitoring to see whether the pellets are burning and will move...

Страница 13: ...diately press the Stop button again Output in kW Burner fan in Feed in 20 100 100 18 90 90 16 80 80 14 70 70 12 60 60 Output The burner s factory setting is to use output control with both the maximum...

Страница 14: ...filled with a limited quantity of fuel from the external feed system on each occasion The fuel flows through a sluice which is tight fitting and synchronised with the internal feed A thermal contact...

Страница 15: ...minutes The burner can be restarted using the Start button once the thermal contact has been reset When the thermal contact is reset the alarm message disappears The burner has stopped because the bo...

Страница 16: ...rm message Safety alarm Alt 1 Hot boiler CHECK Whether the boiler s maximum ther mostat has triggered ACTION Reset the button on the boiler s maximum thermostat and restart the system A common cause i...

Страница 17: ...not spin freely CHECK That the cable with its pins are con nected ACTION Connected the loose pins other wise call the installer Alarm message Pellets failure This fault is caused by a lack of fuel in...

Страница 18: ...he feed auger This should be done once a month or as required DO NOT FORGET TO SWITCH OFF THE MAINS SWITCH BEFORE SERVICING THE BURNER AND TO SWITCH IT ON AGAIN WHEN THE SERVICE IS COMPLETED Check the...

Страница 19: ...of problems that occur because of poor fuel quality are caused by faults in the manufacturing handling or interim stor age processes before the fuel reaches the customer At high concentrations of fine...

Страница 20: ...e 230 VAC Maximum fuse 10 A The terminal blocks in the box are screw terminal blocks Maximum area 1 5 mm2 TRANSIENT PROTECTION To protect the control system from disrup tion the external components re...

Страница 21: ...ng various signals to K1 you can choose which alarm function you want to use The diagram below shows how to apply 20V to an alarm unit when the burner emits an alarm INSTALLATION Burner cabling The mu...

Страница 22: ...MAL CONTACT BACK HEAT TACHOMETER LIMIT POSITION BURNER IN BOILER Signal M 12 12 IGNITION ELEMENT 230 Vac M 13 N Present in BioLine 20 25 IGNITION ELEMENT 230 Vac M 14 U Present in BioLine 20 25 TACHOM...

Страница 23: ...23 WIRING TABLE CONTROL CABINET...

Страница 24: ...24 OPERATING NOTES OPERATING NOTES Date Measure...

Страница 25: ...25 OPERATING NOTES OPERATING NOTES Date Measure...

Страница 26: ...26 OPERATING NOTES OPERATING NOTES Date Measure...

Страница 27: ...27 OPERATING NOTES OPERATING NOTES Date Measure...

Страница 28: ...kW and 300 kW We are confident that we can offer you the best products on the market and a reduction in your heating costs We regard pellets as today s fuel not as the fuel of the future The earth s...

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