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Eco Pacific/Super Star- Installation and Service Instructions 20173                 

9.  Start  and  check  the  system  for  the  given  nominal  gas  pressure  at  the  gas  valve  outlet  for 

operation. 

10.  Balance  the  air  pressure  in  all  the  vents  and  run  the  owner/user  through  the  thermostat 

operation  and  advise  on  any  servicing  and  maintenance  aspects  of  the  heaters  and  filter  on 
the return air grill, if fitted. Instructions about three typical installations are given below- 

A) Roof Space Installation 

1. 

The  area  in  the  roof  space  must  be  capable  of  supporting  the  additional  load  of  the 
appliance.  The heater  base rails must be placed flat stable on a solid board with specified 
clearances  all  around  for  servicing.  If  uneven,  the  base  board  must  be  made  flat  and 
vibration-free prior to heater installation. 

2. 

Access must be available to the appliance through a manhole close to the front access panel 
of the unit, using a ladder.   

3. 

A  600  mm  wide  and  700  mm  high  walkway  must  be  provided  between  the  access  point to 
the  roof  space  and  the  appliance.    This  walkway  must  be  permanently  fixed,  capable  of 
carrying the weight of a person, and extend all the way around the appliance. 

4. 

Permanent lighting must be provided at the appliance, with the switch located at the point of 
entry to the roof space. 

5. 

The unit must be installed on a solid base (fire retardant board exempt), extending 600 mm 
in  front of  the  unit.    A  minimum  clearance  of  50  mm  between  the  top  of the  appliance  and 
any combustible material must be maintained.  

6. 

Ensure that any ceiling insulation material is kept clear of the appliance by a minimum of 100 
mm. 

7. 

This  is  a  non-condensing  furnace  in  which  there  is  no  condensate  discharge  to  be 
terminated. 

B) Under Floor Installation 

The Super Star may be installed under the floor, provided that: 
1.  A  minimum  clearance  of  600  mm  exists  between  the  underside  of  the  floor  joists  and  the 

ground. The ground where the heater must be installed should be with 2-meter x 2-meter flat 
area. A minimum 600 mm clearance must extend from the access opening to the appliance, 
and around the appliance. 

2.  Where minimum clearances exist as above, the appliance shall be located within 2 m of the 

access opening/manhole in the wall. 

3.  Where  greater  clearances  than  above  exist,  the  appliance  may  be  installed  at  any  distance 

from the access opening considering the flue discharge. 

4.  A minimum clearance of 100 mm between the top of the appliance and the lowest part of the 

floor structure must be maintained. 

5.  The  appliance  is  to  stand  on  a  level  concrete  base  of  at  least  50  mm  thickness,  and  a 

provision must be made to drain away any seepage or ground water so that water  does not 
meet the appliance. 

6.  Fixed electrical lighting must be provided at the appliance, with the switch located adjacent to 

the access opening. 

 

C) External along the wall- 

Every Super Star model comes in external version fitted with external flue, and the wall flashings 
are  provided  separately.  Before  installing  the  heater  use  a  concrete  slab  to  put  the  heater  on, 
high enough  from the ground  level so that rain and storm water do  not  go into the cabinet. The 
heater  can  be  installed  with  flue  facing  the  wall,  or  opposite  to  the  ducts,  and  once  the  ducting 
and collars are fastened the U shape flashing must be fastened onto the heater mounted over the 
ducting and fastened on to the wall so as to prevent rain water from going into the ducting of the 
heater.    The  following  picture  can  give  some  idea  how  it  should  be  installed  facing  the  outside 
wall. Flue terminal is provided with the unit which should remain fastened on to the flue pipe.  

 

Содержание Super Star HB Series

Страница 1: ...external installations 4 5 4 8 star energy rated DO NOT MODIFY THIS APPLIANCE Manufacturers of High Efficiency Ducted Gas Heaters Evap Coolers and Fresh Air Heat Recovery Ventilators Tel 03 9706 6228 Fax 03 9706 6089 Web www ecopacific com au Email sales ecopacific com au This document is copy right protected and must not be used for commercial purposes without expressed consent of Eco Pacific ...

Страница 2: ...ifications data 13 Table 2 Dimensions 13 B Service instructions 15 20 Important Notice to Agents Installers and Purchasers DO NOT MODIFY THIS APPLIANCE This appliance must be installed and serviced only by a Gas certified appropriately qualified person according to AS5601 installation standard and also according to the instructions and guidelines provided by Eco Pacific Failure to do so Eco Pacifi...

Страница 3: ...lve The gas inlet connection is given at the front lower section Access to the fan wheel and motor is achieved on the far right hand side Models These installation instructions cover the Eco Pacific Super Star range of internal and external heaters of 12 5 16 5 19 5 26 5 and 31 5 kw heat output class The SS and HB range of heaters is intended for use with natural gas as specified on the data plate...

Страница 4: ... manufacturers reserve the right to refuse to attend the warranty service to the unit if the unit is not installed according to the above requirements and if adequate safety and accessibility to the unit is not provided on site with stipulated clearances Inspection As soon as a unit is received it should be inspected for any damage that may have occurred during transit If any damage is evident it ...

Страница 5: ...gure 3 Minimum installation clearances Installation Procedure General The following sequence of installation steps is suggested Reference is also made to the Final Checklist 1 Inspect the site for area and space with a solid plate form using a 20 mm chip board 2 0 meter long x 1 8 meter wide required to position the unit flat and stable on the bottom rails On ground installation an appropriate con...

Страница 6: ... Under Floor Installation The Super Star may be installed under the floor provided that 1 A minimum clearance of 600 mm exists between the underside of the floor joists and the ground The ground where the heater must be installed should be with 2 meter x 2 meter flat area A minimum 600 mm clearance must extend from the access opening to the appliance and around the appliance 2 Where minimum cleara...

Страница 7: ...otal length of the flue should not be more than 10 meters Gas Piping A licensed gas fitter must install the gas piping The connection at the appliance is to a BSP male thread located at the inlet of the gas control found at the lower front of the unit A single female BSP flare nut is supplied with the unit for connection to the required gas piping An AGA approved appliance isolating cock must be i...

Страница 8: ...mostat is sealed to prevent draughts from affecting the thermostat sensor The control wiring that passes into the heater should use a cable gland for safe harnessing the wiring on to the PCB This gland should be fixed in the hole located at the lower left hand side of the upper access door For further information concerning the thermostat please refer to the separate thermostat instructions used w...

Страница 9: ...nts under any conditions Add On Cooling Where either presently or in future with any Super Star model a suitable add on cooling can be installed with the proper indoor refrigerated coil section it should be installed at least 1 5 meter downstream of the supply air duct connection System Balancing Provision for system balancing by using dampers or other suitable means for adjusting airflows must be...

Страница 10: ...y 30 seconds Step 4 For natural gas the heater will attempt ignition three times and should ignite However it attempts ignition again if the flame is lost due to some reason The PCB on the heater rechecks ignition every hour then after Normal Sequence of Events for operation a When the thermostat is turned on it calls for heat b The appliance control enters a pre purge period of about 20 seconds b...

Страница 11: ...light on internal failure microcontroller failure and power on self check No flash cheque the fuse find the reason of the short circuit rectify and replace the 3 Amp fuse If the system still fails to operate please contact Eco Pacific on 03 9706 6228 Once the unit is operating set the thermostat to the temperature which satisfies your comfort requirements Commissioning Procedure 1 Check the burner...

Страница 12: ... require human intervention to reset When more vents are opened and or power is restored the overheat auto reset high temperature limit will automatically reset but the thermostat may have to be turned down and up again to re set and re start the system Abnormal Operation Should any of the following characteristics occur advise the user to contact their local Eco Pacific service agent or the local...

Страница 13: ... Has the Installer s Declaration been signed off in the Operating Instructions provided with the heater Has the owner user been given a copy of the Operating Instructions and instructed on how the system operates with the connected thermostat Has the owner user been advised of the system s servicing requirements Super Star Dimensions and Specifications Table 1 Specifications data all in single gas...

Страница 14: ... D Flue Collar mm 100 100 100 100 100 E Duct Connections Return Supply mm 300x300 300x300 300x300 350x350 350x350 Extra Air panel collars mm NA NA 350x350 400x400 400x400 Figure 6 Dimensions ref Table 2 Figure 7 Super Star Wiring Diagram with Fenwal 3580 ignition module ...

Страница 15: ...ld fastened on the burner front and a bracket on the base of the heater This will allow to change the burners injectors and gas valve 4 Gas valve can be accessed by opening the front lower panel Remove the manifold side brackets and take out the injector manifold undo the gas valve and replace if needed Gas pressure should be fixed at 0 87 Kpa 870 Pa as specified in the specs data sheet Diagnostic...

Страница 16: ... to the caller If a warranty service is called and the unit is found incorrectly installed the cost of the service including call out charges at a standard rate with half an hour minimum charge will be applicable to the installer Whilst a service is called it is the responsibility of the owner to provide safe access to the heater In absence of this service call may not be attended and the call out...

Страница 17: ...e sure the ignitor lead of the replacement part is sleeved with a high voltage suppression lead Use genuine part of the appliance to avoid malfunction Make sure the gap between the electrodes tips is not tempered with Photograph 3 Location of the flame sensor Photograph 4 Location of the igniter top right end 3 Pressure switch The heater will not work if the pressure switch is not operating proper...

Страница 18: ...ted by a 3 Amp purple fuse locating right next to the transformer outlet with 24 V connections Normally this fuse protects the PCB from many abuses Please check the fuse is Ok if not replace it by gently pulling it out using a nose pliers If still the PCB is not showing power through a Green LED flashing in the middle check that the power is connected If not the PCB may require to be changed Use t...

Страница 19: ...Ok put the access panel back harness it properly with all screws on The location of the gas valve is shown through the following photographs 9 10 Photograph 9 10 Location of the gas valve and Gas manifold 6 Combustion Fan The Super Star is fitted with a combustion inducer fan that normally does not fail but in the event of failure it can be replaced as follows The fan is mounted onto the flue box ...

Страница 20: ... the heat exchanger is not cracked or blackened if any abnormality is found on the tubes of the heat exchanger please ring Eco Pacific on 1300ecopac or 9706 6228 The heat exchanger is proprietary part that does not normally fail and if failed can only be replaced by Eco Pacific authorised personnel only This is a major item and is warranted for 10 years and only qualified and approved personnel ca...

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