background image

   

 

 

Eco Pacific/Super Star- Installation and Service Instructions 20173                 

general-purpose outlet is required to be positioned within 1.5 m of the appliance.  

Wiring shall be 

in  accordance  with  the  local  supply  authority  regulations.

    Ensure  that  the  polarity  of  the 

power outlet is correct, as shown in Figure 5.   

 

 

                                           Figure 5: Power point connection polarity 

A  suitable  electrical  light  is  to  be  provided  near  the  appliance  to  assist  with  servicing  and  the 
switch placed adjacent to the access opening. 

Room Thermostat 

The  appliance  is  run  with  either  a  manual  or  a  programmable  room  electronic  thermostat.    The 
thermostat should be installed on  an  internal  wall, approximately 1.5  m  above the floor where it 
will  be  exposed  to  open  flow  living  room  air  circulation,  normally  near  the  return  air  intake.    It 
should not be installed on an outside wall or where it is exposed to direct sunlight, heat sources, 
draughts,  or  other  conditions,  which  could  adversely  affect  its  operation.    Generally,  the 
hallways/walkways,  living  or  dining  room  is  a  suitable  location,  provided  there  are  no  cooking 
facilities  or  refrigeration  appliances  on  the  opposite  wall  facing  the  thermostat.    Mount  the 
thermostat  and  run  a  24-volt  control  wiring  from  the  thermostat  to  the  heater  unit.    Connect  the 
terminals labelled “R” and “W” on the thermostat to the screw type terminals labelled “R” and “W”, 
respectively, on the PCB connection strip.  Ensure that the hole through the wall for wiring to the 
thermostat is sealed to prevent draughts from affecting the thermostat sensor.  The control wiring 
that  passes  into  the  heater  should  use  a  cable  gland  for  safe  harnessing  the  wiring  on  to  the 
PCB.    This  gland  should  be  fixed  in  the  hole  located  at  the  lower  left-hand  side  of  the  upper 
access  door.    For  further  information  concerning  the  thermostat  please  refer  to  the  separate 
thermostat instructions used with the unit. 

Duct Connections 

All return air and the supply air duct connecting collars are circular or oval.  Refer to Table 2 for 
dimensions.    Two  starting  collars  are  provided  with  each  unit.   

It  is  very  important  to  the 

satisfactory  functioning  of  the  installation  that  the  duct  system  be  properly  sized, 
installed, and pressure balanced.

 

Warm Air Ducting 

From  the  outlet/supply  air  duct  connection  of  the  unit,  install  adequately  sized  ductwork  to  the 
outlet/supply  air  registers.    Flexible  ducting  should  be  used  where  noise  transfer  may  be  a 
problem  particularly  at  the  duct  connection  points.    All  ductwork,  fittings  and  registers  shall  be 
sized  to  comply  with  AS5706-  Design  Manual  for  Indirect  Gas  Fired  Ducted  Warm  Air  Central 
Heating  Systems or the relevant one.  It  is highly recommended that the ductwork be insulated, 
especially  where  it  runs  through  an  unheated  space.    The  supply  air  connection  should  be 
transitioned  to  the  proper  duct  size.    All  ducts  should  be  suspended  using  flexible  hangers.  
Ductwork should not be fastened directly to the structure.  Care should be taken to ensure that all 
ducting  is  free  from  internal  obstructions,  free  of  leaks  and  adequately  supported.    Likewise, 
ducting should not be caved in, crushed, or slack in any manner. 

Содержание Super Star HB Series

Страница 1: ...external installations 4 5 4 8 star energy rated DO NOT MODIFY THIS APPLIANCE Manufacturers of High Efficiency Ducted Gas Heaters Evap Coolers and Fresh Air Heat Recovery Ventilators Tel 03 9706 6228 Fax 03 9706 6089 Web www ecopacific com au Email sales ecopacific com au This document is copy right protected and must not be used for commercial purposes without expressed consent of Eco Pacific ...

Страница 2: ...ifications data 13 Table 2 Dimensions 13 B Service instructions 15 20 Important Notice to Agents Installers and Purchasers DO NOT MODIFY THIS APPLIANCE This appliance must be installed and serviced only by a Gas certified appropriately qualified person according to AS5601 installation standard and also according to the instructions and guidelines provided by Eco Pacific Failure to do so Eco Pacifi...

Страница 3: ...lve The gas inlet connection is given at the front lower section Access to the fan wheel and motor is achieved on the far right hand side Models These installation instructions cover the Eco Pacific Super Star range of internal and external heaters of 12 5 16 5 19 5 26 5 and 31 5 kw heat output class The SS and HB range of heaters is intended for use with natural gas as specified on the data plate...

Страница 4: ... manufacturers reserve the right to refuse to attend the warranty service to the unit if the unit is not installed according to the above requirements and if adequate safety and accessibility to the unit is not provided on site with stipulated clearances Inspection As soon as a unit is received it should be inspected for any damage that may have occurred during transit If any damage is evident it ...

Страница 5: ...gure 3 Minimum installation clearances Installation Procedure General The following sequence of installation steps is suggested Reference is also made to the Final Checklist 1 Inspect the site for area and space with a solid plate form using a 20 mm chip board 2 0 meter long x 1 8 meter wide required to position the unit flat and stable on the bottom rails On ground installation an appropriate con...

Страница 6: ... Under Floor Installation The Super Star may be installed under the floor provided that 1 A minimum clearance of 600 mm exists between the underside of the floor joists and the ground The ground where the heater must be installed should be with 2 meter x 2 meter flat area A minimum 600 mm clearance must extend from the access opening to the appliance and around the appliance 2 Where minimum cleara...

Страница 7: ...otal length of the flue should not be more than 10 meters Gas Piping A licensed gas fitter must install the gas piping The connection at the appliance is to a BSP male thread located at the inlet of the gas control found at the lower front of the unit A single female BSP flare nut is supplied with the unit for connection to the required gas piping An AGA approved appliance isolating cock must be i...

Страница 8: ...mostat is sealed to prevent draughts from affecting the thermostat sensor The control wiring that passes into the heater should use a cable gland for safe harnessing the wiring on to the PCB This gland should be fixed in the hole located at the lower left hand side of the upper access door For further information concerning the thermostat please refer to the separate thermostat instructions used w...

Страница 9: ...nts under any conditions Add On Cooling Where either presently or in future with any Super Star model a suitable add on cooling can be installed with the proper indoor refrigerated coil section it should be installed at least 1 5 meter downstream of the supply air duct connection System Balancing Provision for system balancing by using dampers or other suitable means for adjusting airflows must be...

Страница 10: ...y 30 seconds Step 4 For natural gas the heater will attempt ignition three times and should ignite However it attempts ignition again if the flame is lost due to some reason The PCB on the heater rechecks ignition every hour then after Normal Sequence of Events for operation a When the thermostat is turned on it calls for heat b The appliance control enters a pre purge period of about 20 seconds b...

Страница 11: ...light on internal failure microcontroller failure and power on self check No flash cheque the fuse find the reason of the short circuit rectify and replace the 3 Amp fuse If the system still fails to operate please contact Eco Pacific on 03 9706 6228 Once the unit is operating set the thermostat to the temperature which satisfies your comfort requirements Commissioning Procedure 1 Check the burner...

Страница 12: ... require human intervention to reset When more vents are opened and or power is restored the overheat auto reset high temperature limit will automatically reset but the thermostat may have to be turned down and up again to re set and re start the system Abnormal Operation Should any of the following characteristics occur advise the user to contact their local Eco Pacific service agent or the local...

Страница 13: ... Has the Installer s Declaration been signed off in the Operating Instructions provided with the heater Has the owner user been given a copy of the Operating Instructions and instructed on how the system operates with the connected thermostat Has the owner user been advised of the system s servicing requirements Super Star Dimensions and Specifications Table 1 Specifications data all in single gas...

Страница 14: ... D Flue Collar mm 100 100 100 100 100 E Duct Connections Return Supply mm 300x300 300x300 300x300 350x350 350x350 Extra Air panel collars mm NA NA 350x350 400x400 400x400 Figure 6 Dimensions ref Table 2 Figure 7 Super Star Wiring Diagram with Fenwal 3580 ignition module ...

Страница 15: ...ld fastened on the burner front and a bracket on the base of the heater This will allow to change the burners injectors and gas valve 4 Gas valve can be accessed by opening the front lower panel Remove the manifold side brackets and take out the injector manifold undo the gas valve and replace if needed Gas pressure should be fixed at 0 87 Kpa 870 Pa as specified in the specs data sheet Diagnostic...

Страница 16: ... to the caller If a warranty service is called and the unit is found incorrectly installed the cost of the service including call out charges at a standard rate with half an hour minimum charge will be applicable to the installer Whilst a service is called it is the responsibility of the owner to provide safe access to the heater In absence of this service call may not be attended and the call out...

Страница 17: ...e sure the ignitor lead of the replacement part is sleeved with a high voltage suppression lead Use genuine part of the appliance to avoid malfunction Make sure the gap between the electrodes tips is not tempered with Photograph 3 Location of the flame sensor Photograph 4 Location of the igniter top right end 3 Pressure switch The heater will not work if the pressure switch is not operating proper...

Страница 18: ...ted by a 3 Amp purple fuse locating right next to the transformer outlet with 24 V connections Normally this fuse protects the PCB from many abuses Please check the fuse is Ok if not replace it by gently pulling it out using a nose pliers If still the PCB is not showing power through a Green LED flashing in the middle check that the power is connected If not the PCB may require to be changed Use t...

Страница 19: ...Ok put the access panel back harness it properly with all screws on The location of the gas valve is shown through the following photographs 9 10 Photograph 9 10 Location of the gas valve and Gas manifold 6 Combustion Fan The Super Star is fitted with a combustion inducer fan that normally does not fail but in the event of failure it can be replaced as follows The fan is mounted onto the flue box ...

Страница 20: ... the heat exchanger is not cracked or blackened if any abnormality is found on the tubes of the heat exchanger please ring Eco Pacific on 1300ecopac or 9706 6228 The heat exchanger is proprietary part that does not normally fail and if failed can only be replaced by Eco Pacific authorised personnel only This is a major item and is warranted for 10 years and only qualified and approved personnel ca...

Отзывы: