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Eco Pacific/Super Star- Installation and Service Instructions 20173                 

20 

 

7- Supply Air/Ventilation Motor Fan 

The supply  air  fan motor  is  mounted with a centrifugal forward curved wheel attached to it. The 
access to the motor is on the far-right hand side with respect to the front access panel shown in 
photograph 13. Make sure the power is switched off from the GPO before you access the motor. 
Remove  the  panel  and  access  the  motor.  The  motor  is  mounted  with  three  nuts  and  bolts  on  a 
bracket fastened on the ring of the inner side panel of the housing. Remove these three bolts and 
the ring around it. Remove the opposite side panel to access the wheel attached to the shaft and 
undo  the  grub  screw  to remove  the  wheel.  If  the  wheel  is  fine  just  replace  the  new  motor  using 
the  same  wheel  otherwise  you  can  decide  to  change  the  wheel  also  of  the  same  size  and  part 
number, if needed. The access to the motor and wheel is shown through the following photograph 
13  and  14.  Once  you  have  replaced  the  motor  make  sure  the  wiring  is  connected  as  per  the 
wiring diagram and that the connection to the safety switches in the fan box are not disturbed  or 
correctly  repositioned,  and  the  fan  bracket  is  tightly  fastened  on  the  ring  and  the  ring  on  the 
panel.  

 

Photograph 13 and 14- Location of the fan motor 

 

8. Heat Exchanger 

Make  sure  the  heat  exchanger  is  not  cracked  or  blackened,  if  any  abnormality  is  found  on  the 
tubes  of  the  heat  exchanger  please  ring  Eco  Pacific  on  1300ecopac  or  9706  6228.  The  heat 
exchanger is proprietary part that does not normally fail, and if failed, can only be replaced by Eco 
Pacific  authorised  personnel  only.  This  is  a  major  item  and  is  warranted  for  10  years,  and  only 
qualified and approved personnel can replace it. 

The heat exchanger sits  in the middle  of the heater and is integrated to the burner facing panel 
from  the  top  end  to  the  bottom  end  and  is  harnessed  onto  the  base  of  the  heater.  This  is  a 
separate  assembly that can be procured only from the Eco  Pacific factory. If  it is found faulty, it 
can be removed by undoing the screws on the base, outer lid, inner lid, and burner box.  Finally 
undo  the  screws  on  the  base  and  remove  its  sealing  and  take  the  heat  exchanger  out.  Put  the 
new heat exchanger of the same model, seal it off on the base and then fasten it with the same 
size  screws.  Fasten  with  the  inner  bracket  in  the  lower  middle  of  the  tubes  on  the  base,  fasten 
and seal it off the flue box on to it, and then combustion fan on the flue box. Fasten and seal off 
the  burner  box  with  gas  manifold  on  the  upper  section  of  the  heat  exchanger,  and  finally 
connecting all the other components and wiring as per instructions, put all the panels back on.  

 

For any parts and their specs please ring 

Eco Pacific factory on 1300ecopac or 03-9706 6228

 

______________________________________________________________________ 

Содержание Super Star HB Series

Страница 1: ...external installations 4 5 4 8 star energy rated DO NOT MODIFY THIS APPLIANCE Manufacturers of High Efficiency Ducted Gas Heaters Evap Coolers and Fresh Air Heat Recovery Ventilators Tel 03 9706 6228 Fax 03 9706 6089 Web www ecopacific com au Email sales ecopacific com au This document is copy right protected and must not be used for commercial purposes without expressed consent of Eco Pacific ...

Страница 2: ...ifications data 13 Table 2 Dimensions 13 B Service instructions 15 20 Important Notice to Agents Installers and Purchasers DO NOT MODIFY THIS APPLIANCE This appliance must be installed and serviced only by a Gas certified appropriately qualified person according to AS5601 installation standard and also according to the instructions and guidelines provided by Eco Pacific Failure to do so Eco Pacifi...

Страница 3: ...lve The gas inlet connection is given at the front lower section Access to the fan wheel and motor is achieved on the far right hand side Models These installation instructions cover the Eco Pacific Super Star range of internal and external heaters of 12 5 16 5 19 5 26 5 and 31 5 kw heat output class The SS and HB range of heaters is intended for use with natural gas as specified on the data plate...

Страница 4: ... manufacturers reserve the right to refuse to attend the warranty service to the unit if the unit is not installed according to the above requirements and if adequate safety and accessibility to the unit is not provided on site with stipulated clearances Inspection As soon as a unit is received it should be inspected for any damage that may have occurred during transit If any damage is evident it ...

Страница 5: ...gure 3 Minimum installation clearances Installation Procedure General The following sequence of installation steps is suggested Reference is also made to the Final Checklist 1 Inspect the site for area and space with a solid plate form using a 20 mm chip board 2 0 meter long x 1 8 meter wide required to position the unit flat and stable on the bottom rails On ground installation an appropriate con...

Страница 6: ... Under Floor Installation The Super Star may be installed under the floor provided that 1 A minimum clearance of 600 mm exists between the underside of the floor joists and the ground The ground where the heater must be installed should be with 2 meter x 2 meter flat area A minimum 600 mm clearance must extend from the access opening to the appliance and around the appliance 2 Where minimum cleara...

Страница 7: ...otal length of the flue should not be more than 10 meters Gas Piping A licensed gas fitter must install the gas piping The connection at the appliance is to a BSP male thread located at the inlet of the gas control found at the lower front of the unit A single female BSP flare nut is supplied with the unit for connection to the required gas piping An AGA approved appliance isolating cock must be i...

Страница 8: ...mostat is sealed to prevent draughts from affecting the thermostat sensor The control wiring that passes into the heater should use a cable gland for safe harnessing the wiring on to the PCB This gland should be fixed in the hole located at the lower left hand side of the upper access door For further information concerning the thermostat please refer to the separate thermostat instructions used w...

Страница 9: ...nts under any conditions Add On Cooling Where either presently or in future with any Super Star model a suitable add on cooling can be installed with the proper indoor refrigerated coil section it should be installed at least 1 5 meter downstream of the supply air duct connection System Balancing Provision for system balancing by using dampers or other suitable means for adjusting airflows must be...

Страница 10: ...y 30 seconds Step 4 For natural gas the heater will attempt ignition three times and should ignite However it attempts ignition again if the flame is lost due to some reason The PCB on the heater rechecks ignition every hour then after Normal Sequence of Events for operation a When the thermostat is turned on it calls for heat b The appliance control enters a pre purge period of about 20 seconds b...

Страница 11: ...light on internal failure microcontroller failure and power on self check No flash cheque the fuse find the reason of the short circuit rectify and replace the 3 Amp fuse If the system still fails to operate please contact Eco Pacific on 03 9706 6228 Once the unit is operating set the thermostat to the temperature which satisfies your comfort requirements Commissioning Procedure 1 Check the burner...

Страница 12: ... require human intervention to reset When more vents are opened and or power is restored the overheat auto reset high temperature limit will automatically reset but the thermostat may have to be turned down and up again to re set and re start the system Abnormal Operation Should any of the following characteristics occur advise the user to contact their local Eco Pacific service agent or the local...

Страница 13: ... Has the Installer s Declaration been signed off in the Operating Instructions provided with the heater Has the owner user been given a copy of the Operating Instructions and instructed on how the system operates with the connected thermostat Has the owner user been advised of the system s servicing requirements Super Star Dimensions and Specifications Table 1 Specifications data all in single gas...

Страница 14: ... D Flue Collar mm 100 100 100 100 100 E Duct Connections Return Supply mm 300x300 300x300 300x300 350x350 350x350 Extra Air panel collars mm NA NA 350x350 400x400 400x400 Figure 6 Dimensions ref Table 2 Figure 7 Super Star Wiring Diagram with Fenwal 3580 ignition module ...

Страница 15: ...ld fastened on the burner front and a bracket on the base of the heater This will allow to change the burners injectors and gas valve 4 Gas valve can be accessed by opening the front lower panel Remove the manifold side brackets and take out the injector manifold undo the gas valve and replace if needed Gas pressure should be fixed at 0 87 Kpa 870 Pa as specified in the specs data sheet Diagnostic...

Страница 16: ... to the caller If a warranty service is called and the unit is found incorrectly installed the cost of the service including call out charges at a standard rate with half an hour minimum charge will be applicable to the installer Whilst a service is called it is the responsibility of the owner to provide safe access to the heater In absence of this service call may not be attended and the call out...

Страница 17: ...e sure the ignitor lead of the replacement part is sleeved with a high voltage suppression lead Use genuine part of the appliance to avoid malfunction Make sure the gap between the electrodes tips is not tempered with Photograph 3 Location of the flame sensor Photograph 4 Location of the igniter top right end 3 Pressure switch The heater will not work if the pressure switch is not operating proper...

Страница 18: ...ted by a 3 Amp purple fuse locating right next to the transformer outlet with 24 V connections Normally this fuse protects the PCB from many abuses Please check the fuse is Ok if not replace it by gently pulling it out using a nose pliers If still the PCB is not showing power through a Green LED flashing in the middle check that the power is connected If not the PCB may require to be changed Use t...

Страница 19: ...Ok put the access panel back harness it properly with all screws on The location of the gas valve is shown through the following photographs 9 10 Photograph 9 10 Location of the gas valve and Gas manifold 6 Combustion Fan The Super Star is fitted with a combustion inducer fan that normally does not fail but in the event of failure it can be replaced as follows The fan is mounted onto the flue box ...

Страница 20: ... the heat exchanger is not cracked or blackened if any abnormality is found on the tubes of the heat exchanger please ring Eco Pacific on 1300ecopac or 9706 6228 The heat exchanger is proprietary part that does not normally fail and if failed can only be replaced by Eco Pacific authorised personnel only This is a major item and is warranted for 10 years and only qualified and approved personnel ca...

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