Eco Hometec EC 38kW Скачать руководство пользователя страница 55

 

When the condensate water out of the 
cleaning tube of the syphon is dirty, the 
syphon requires cleaning.   
Rinse the syphon through the syphon flush 
connection or with the burner dismounted 
flush cold water through the syphon heat 
exchanger connection or with access to the 
flue, flush the heat exchanger and syphon 
through by pouring water down the 70mm 
inner flue duct. 
 

15.  

 After flushing ensure that the 

condense syphon is refilled with water, 
otherwise flue products may be passed 
through the condensate pipe-work into the 
building. 
 
Take off the plastic mixing box at the inlet 
side of the fan, inspect the fan impeller for 
damage.   When the impeller of the fan is 
dirty every blade has to be carefully cleaned 
until the original plastic material is clearly 
visible. 
When dirt is left on the blades the fan will 
run out of balance and, due to the fast fan 
speeds (>6000 rpm), additional and 
unnecessary loads will be placed on the fan 
bearings significantly reducing the lifetime of 
the component. 
 
Check the distance of the electrode to the 
burner;  this should be a 3mm ~ 4mm gap.   
Bend the electrode, without touching the 
burner surface, very carefully until a space 
of 3mm ~ 4mm is achieved. 
 
Check the seals on the gas connections 
and ensure that the gas service is sound by 
completing a gas soundness test. 
 
Check the wiring and fuse at the spur is no 
greater than 3amp. 
 

35.2 

Pre-preventative Maintenance 

Depending on the result of the inspection, 
further action may be required to complete 
the pre-preventative maintenance schedule. 
 
Pre-preventative maintenance is a unique 
feature of all eco hometec boilers and is 
incorporated to further enhance their 
excellent reputation for reliability. 
The following components should be 
replaced on an hours run basis. 

 
Connect the P.C. Notebook to the boiler.  
Following the instructions in the P.C 
servicing software down load a readout of 
the service log; pay particular attention to 
the various lockouts and re-ignitions. 
 
Look carefully at the service screen of the 
P.C. notebook and identify and replace any 
parts which have caused any problems. 
 
The pump ~ should be replaced after 
50,000 running hours (the total of CH and 
HW on 50% load), or when the pump is 
noisy, especially when the running time is 
more than 40,000 hours, or if the pump is 5 
years or older. 
 
The actuator on the three-way valve ~ 
should be replaced after 50,000 switches. 
 
The fan ~ after 40,000 running hours. 
 

35.3 

Service records 

Complete the appliance service record, ask 
the user to sign it and hand them the 
second copy.   Return the top copy to eco 
hometec and service company or service 
engineer to retain copy on file for their/your 
records. 
 
Complete an appliance service label and 
attach to underside of appliance case. 

36. Decommissioning 

the 

boiler 

 
When decommissioning the boiler, 
precautions should be taken to avoid frost 
damage. Therefore it is essential that both 
the boiler and the central heating system 
are completely drained down. 
To do this remove the front casing and 
connect a hose to the central heating drain 
point.   The system should be vented by 
opening the DHW valve and /or the manual 
air vent on the central heating circuit. 
 
Tag the boiler “DO NOT USE SYSTEM 
DRAINED” and remove the fuse at the 
isolating switch.  
 

                      

                        

EC 16~38 Installation Manual page 55

 

Содержание EC 38kW

Страница 1: ...riable Controlled Output VCO Solar Compatible jjjjj Gas Condensing Boilers EC 16 23 31 and 38kW I IN NS ST TA AL LL LA AT TI IO ON N U US SE ER R I IN NS ST TR RU UC CT TI IO ON NS S PLEASE LEAVE WITH...

Страница 2: ...MAY_2001_All_Manuals 1538INST DOC 30 June 2002 eco hometec has a policy of continuous improvement and reserves the right to change any specification without notice Your statutory rights are not affect...

Страница 3: ...vailable Flue Components 20 17 3 Pluming 21 17 4 Condensate in the Flue 21 17 5 Flueing Options 21 17 6 Installing a Concentric Flue 21 17 7 Vertical flue Installations 23 17 8 Modular Installations 2...

Страница 4: ...Figure 3 Top View Dimensions mm 13 Figure 4 Pump Head Height 13 Figure 5 Air Fan Curve 13 Figure 6 Gas Valve 13 Figure 7 Pipe work Layouts 16 Figure 8 Minimum Clearances 17 Figure 9 Removing the Casin...

Страница 5: ...e that any necessary personal protective clothing or equipment is worn appropriate to parts that could be considered as being hazardous to health and Safety This appliance may contain some of the item...

Страница 6: ...Energy saving modulating burner Energy saving modulating pump Energy saving modulating system water temperature Plug in components for fast and cost effective servicing Corrosion free PPS plastic flu...

Страница 7: ...nd 38kW range of boilers Please read this manual thoroughly before commencing installation The installation must be carried out in accordance with the manual otherwise the warranty will be void Use on...

Страница 8: ...ommissioning Certificate The warranty is only recognised if a completed commissioning certificate operational test form is at hand send in by fax or post as well as an acknowledgement by eco hometec u...

Страница 9: ...pump 8 1 Variable Controlled Output Unlike most boilers that simply switch on and off the boiler incorporates an integral compensating and modulating digital controller that automatically adjusts the...

Страница 10: ...for under floor heating or a fixed variable temperature output for connection to radiators Dsspite the low boiler flow temperatures feature ALL low temperature under floor installations require an ob...

Страница 11: ...at max min load CO2 9 9 9 9 Dew Point of Flue Gases 00 C 52 52 52 52 Flue Gas Temp 80 600 C Amb 200 C 00 C 75 75 75 75 Maximum Flue Resistance Pa 100 100 100 100 pH value of condensate water PH 4 5 5...

Страница 12: ...13 4 17 2 22 Maximum Tap Water Pressure bar 10 10 10 10 T Ta ab bl le e 5 5 C Co on nn ne ec ct ti io on n V Va al lu ue es s Min Max Gas Pressure mbar 15 50 15 50 15 50 15 50 Minimum Input Rate Natu...

Страница 13: ...t of the Central Heating Circuit Figure 4 Pump Head Height Volume of Water in Cu Mts ph m3 h Grundfoss 240 Volt 50Hz Wattage 59 115 W 11 2 Air Fan Details Type EBM GIG128 13 13 Figure 5 Air Fan Curve...

Страница 14: ...ive boilers can be connected eco hometec PRO1 wall mounted pump control box to control one or more pumps in serial with the built in boiler pump eco hometec MR 03 mixing valve control unit For more de...

Страница 15: ...ge these hot gases are used to preheat both the return water to the boiler and the incoming combustion air thus ensuring that all of the available energy is used as efficiently as possible 14 2 Variab...

Страница 16: ...material and are capable of supporting the weight of the boiler and any other ancillary equipment Where installation will be in an unusual location special procedures may be necessary Detailed guidan...

Страница 17: ...ay be required to install the appliance When unpacking the unit for the first time take adequate precautions to protect the surrounding floor coverings The boilers are factory tested and contain resid...

Страница 18: ...all measured at the base of the panel Failure to observe this will result in condensate becoming trapped inside the heat exchanger Component failures as a result of incorrect installation will not be...

Страница 19: ...s si is st ta an nc ce e COMPONENT RESISTANCE 80 125 Concentric 500 mm Fanned Flue Kit 80 125 1000mm length PPS White Galvanised Concentric Flue 80 125 500mm length PPS White Galvanised Concentric Flu...

Страница 20: ...Concentric 500 mm Fanned Flue Kit 80 125 1000mm length PPS White Galvanised Concentric Flue 80 125 500mm length PPS White Galvanised Concentric Flue 80 125 PPS White Galvanised 90 degree elbow 80 125...

Страница 21: ...he terminal a suitable guard MUST be fitted Terminal guards are available from eco hometec 17 4 Condensate in the Flue Condensate formed must be cleared from the flue system and adequate care is requi...

Страница 22: ...Wall Terminal The final location of the Flue Outlet terminal should comply with figure 23 and table 8 In certain circumstances the location of the boiler may leave the flue outlet in a position that d...

Страница 23: ...c for further advice Figure 17 Vertical Flue Application 17 8 Modular Installations For multiple boiler modular installations eco hometec supply a range of larger diameter flues Sizes are available in...

Страница 24: ...ings located in the socket component The outer air tube has EPDM rubber seal rings located in the socket component To aid assembly and assurance that the joints have been fully pushed home the seal ri...

Страница 25: ...y and if required in different directions Additional 80 PPS flues tubes and fittings are available from eco hometec details below Figure 22 80mm Flue Tubes 80mm 1000mm PPS flue pipe 80mm PPS 45 degree...

Страница 26: ...e ground roof or balcony 300mm H From a surface facing a terminal 600mm J From an opening in a car port e g door window into a dwelling 1200mm K Vertically from a terminal on the same wall 1500mm L Ho...

Страница 27: ...nclude the following items 1 x Propane injector 5 7mm 1 x Injector 3 5mm 1 x 10mm plastic air box plug for EC 16 23 1 x 15mm plastic air box plug for EC 31 1 x 13mm plastic air box plug for EC 38 To c...

Страница 28: ...or flooding BS 5540 2 T Ta ab bl le e 9 9 V Ve en nt ti il la at ti io on n Vent Position Into room or internal space Direct to outside air High level 9 cm2 per kW of input 4 5 cm2 per kW of input Low...

Страница 29: ...ncy and fast recovery times all appliances are hot water priority should be of the high recovery type Recommended minimum coil capacity 25kW The boiler must be capable of being adequately vented of ai...

Страница 30: ...ak away To minimise the risk of freezing all condensate waste pipe work fitted externally should be 32mm The existing drainage system should be corrosion resistant In order to avoid damage to the boil...

Страница 31: ...Supply HOT WATER Strainer U FLOOR and or RADIATORS DOC Additional Heating Zone s CYLINDER HEATING CIRCUIT S Cyl Stat CWM Filling Loop Figure 25 HS Type Hydraulic system design Typical EC HS installat...

Страница 32: ...d or RADIATORS DOC Additional Heating Zone s HEATING CIRCUIT S IMPORTANT 38kW models do not have expansion tank or 3bar pressure relief valve These items should be fiited as part of the installation C...

Страница 33: ...es on the radiator in that room Using a RE2132 room unit With this special type of room thermostat available only from eco hometec the boiler can be regulated in a modulating fashion Please contact th...

Страница 34: ...nsor All of the above are available form eco hometec Do not connect 240 volts to the low voltage terminal strip 22 3 Built in clock The appliance has a unique built in 3 channel programmable time cloc...

Страница 35: ...A pressure operated switch activated by pressing with finger until sensor below casing facia clicks or display changes This button when pressed allows Access to 3 layer menu programming options Acces...

Страница 36: ...er where temperature control is provided with a sensor available form eco hometec this function allows you to select the maximum temperature for the water in the cylinder To access the TEMP DHW option...

Страница 37: ...e correct time is displayed confirm by pressing MENU button once and the minutes part of the display 00 will start flashing Adjust the minutes by pressing the and buttons When the correct time is disp...

Страница 38: ...for higher and lower temperatures for a second central heating circuit Note unless a MR 03 is connected this function will not be seen 26 7 Night time lower 0o c This is used to programme the value fo...

Страница 39: ...If this code is entered 21 the following parameters can be changed T Ta ab bl le e 1 13 3 I In ns st ta al ll le er r F Fu un nc ct ti io on ns s Programme No Programme name Setting range 1 Heating p...

Страница 40: ...hen outside air temperature is 20 C When control by outside air temperature is required the relationship between the outside temperature and the flow temperature can be changed This line can be drawn...

Страница 41: ...should be 20 C adjust if necessary The flow temperature 1 C is set at the MR 03 control unit 28 6 Service counter The boiler programme has a service counter which is programmed at 365 days after this...

Страница 42: ...s equalised This minimum is also the minimum output for central heating 28 12 Maximum DHW Capacity If the boiler starts to cycle during how water production then a lower value could be set However due...

Страница 43: ...2132 70 C primary 13 With one RE 2132 85 C primary 14 240v Room Stat 70 C primary 15 240v Room Stat 85 C primary 16 TRV s 70 C primary 17 TRV s 85 C primary Room temperature controlled without mixing...

Страница 44: ...Volts Function No Cascade manager Max Flow Temperature 36 Analogue 0 3 Volts CH temp on manager The following function numbers are valid when a pump is used to load the hot water cylinder Outside tem...

Страница 45: ...ostat or outside temperature control constant flow temperatures without a mixing or secondary circuit Function No Room Temp Control Max Flow Temperature 66 None 55 C 67 None 70 C 68 None 85 C Without...

Страница 46: ...Figure 34 Internal Wiring Page 46 eco hometec uk ltd...

Страница 47: ...tained with Fernox MB1 at a concentration of 4 29 5 Flushing System Pipe work Before the final flow and return connections are made to the boiler the system must be thoroughly flushed Ensure that all...

Страница 48: ...e of propane gas Turn up the boiler controls to call for heat Switch on the boiler if the boiler fails to start check the LCD display for a flashing FAULT CODE if this occurs turn the adjusting screw...

Страница 49: ...7mm Wo MJ m3 15 0 24 3 CO2 partial load 9 0 9 5 11 5 12 0 CO2 full load 8 5 8 8 15 5 11 0 C0 ppm partial load 15 20 C0 ppm full load 50 150 The measured CO2 and Co values are for partial load 20 and f...

Страница 50: ...the set point FAN OFF ON The fan has switched off Unit will try to reset automatically FAN TOO LOW Detected fan speed to low Unit will try to reset automatically Check wiring terminals on top of trans...

Страница 51: ...le interrupted 3 41 42 43 Gasvalve No phase connection for gas valve 34 20 Softw Fault A software error has occurred 34 Reset Key Reset button is stuck 34 Eeprom EEPROM test failed 34 Intern fault Tes...

Страница 52: ...wiring diagram to check the wiring check the gas valve connection check for any moisture 18 Ignition cable not connected correctly Check cable for short circuit overheating too close to or crushed by...

Страница 53: ...e gas thermostat defective Replace 34 Controller defective Replace entire boiler control box 35 Ignition electrode incorrect Replace 36 Moisture on gas valve cables Dry if necessary using hot air hair...

Страница 54: ...should be found and rectified Check the air and flue duct for proper alignment and the air and flue duct terminal Set the appliance burning at maximum output and measure the CO2 Adjust the maximum se...

Страница 55: ...ventative maintenance is a unique feature of all eco hometec boilers and is incorporated to further enhance their excellent reputation for reliability The following components should be replaced on an...

Страница 56: ...k The appliance has a unique built in 3 channel programmable time clock This enables not only the setting of the heating times for various temperatures but also the heating times for hot water During...

Страница 57: ...sing with finger until sensor below casing facia clicks or display changes This button when pressed allows Access to 3 layer menu programming options Access to current boiler status displays Confirms...

Страница 58: ...oler or warmer water circulates through the heat emitters Raising or lowering the building ambient temperature is possible without adjusting the setting of the room thermostat or room unit If the boil...

Страница 59: ...u are returning at 12 30 enter 12 00 Always confirm the times with the MENU button Programming all periods note you may ignore any blocks by entering 00 00 with the exception of SWITCH ON 1 and SWITCH...

Страница 60: ...than required to compensate Statistically it has been proven that a night time decrease of 5 C is best if a lower night time temperature is set heating in the morning requires too much energy With SET...

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