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34.  Handing the boiler over 

 

34.1 

Customer Familiarisation 

 Before leaving the installation, it is 

important to familiarise the customer with 
the operating principles of the boiler. Their 
attention should also be drawn to the safety 
precautions. 
Familiarise the customer with the control 
panel layout. 
 

35.  Annual  Servicing 

 

 

It is a condition of the boiler 

warranty that all servicing and maintenance 
be carried out annually by eco hometec 
approved engineers only.    When the word 
[SERVICE] is displayed in the LCD display 
on the control panel, a full service of the unit 
is required. 
 
A service has to be carried out when : 
 
The appliance tells so by the LCD that 
inspection is needed; 
Every 12 months 
 
Before maintenance is started the appliance 
has to be inspected. 
 

35.1 

Service Inspection 

The following is the eco hometec approved 
service schedule: 
 
Interview with the user about possible 
problems or complaints with the appliance 
or it’s use. The remarks of the user should 
be taken seriously and the reason for any 
complaints or anomalies should be found 
and rectified. 
 
Check the water pressure of the system. 
System pressure of the installation should 
be between 1 and 2 bar; any cause for 
pressure loss should be found and rectified.  
 
Lift the casing of the boiler and inspect all 
pipes for water leaks or water damage. 
Sweating joints or leaks should be repaired 
immediately. 
 
Inspect the top of the boiler for water-leak or 
traces or evidence  of water leaking from 

the 125mm air inlet tube or the automatic air 
separator.  
 
The cause of any water or moisture entering 
the boiler through the 125mm air inlet tube 
should be found and rectified.   Check the 
air and flue duct for proper alignment, and 
the air and flue duct terminal.  
Set the appliance burning at maximum 
output and measure the CO

2

  .    Adjust  the 

maximum setting of the gas valve as 
required. 
 
Set the appliance burning at medium output 
and measure the CO

2

.  Adjust the setting of 

the gas valve as required. 
Pay attention to the sound of the circulator.   
Check for air in the shaft and vent if 
required. 
 
For the comibi ‘S’ boilers, measure by a 
fully-opened tap, the flow rate and the 
temperature of the DHW.   If the flow rate is 
less than 9 litres/min check the mains cold 
water supply.   If the mains pressure is not 
the cause, the flow restrictor needs to be 
checked for blockages.  If the flow restrictor 
is clean then there could be calcium in the 
AQUA-BOOSTER.  The AQUA-BOOSTER 
needs to be replaced. Due to it’s 
construction, cleaning of the heat 
exchanger is not possible, one might think it 
is, but experience has shown that after 
cleaning, the lifetime of the component is 
very short, making cleaning uneconomical. 
 
Check, during hot water supply, the 
temperature of the flow to the central 
heating system.   If during the hot water 
cycle the flow to the c/h system goes up in 
temperature, this indicates that the three-
way valve has an internal leak and needs to 
be cleaned.  The boiler needs to be drained 
and the three-way valve can be 
dismounted. 
 
Remove the ignition cable and then 
disconnect the fan.   Take off the burner by 
removing 6 x M6 nuts. Check the inside of 
the heat exchanger, look for any 
irregularities. When the SPIRANOX main 
heat exchanger has dirt on the inside of the 
elements, clean with a hard brush (no 
steel), or with lemon acid.  Afterwards use a 
vacuum cleaner to remove all the dirt. 

The 

burner itself should never be cleaned.

 

Page 54

 

eco hometec (uk) ltd.

  

Содержание EC 38kW

Страница 1: ...riable Controlled Output VCO Solar Compatible jjjjj Gas Condensing Boilers EC 16 23 31 and 38kW I IN NS ST TA AL LL LA AT TI IO ON N U US SE ER R I IN NS ST TR RU UC CT TI IO ON NS S PLEASE LEAVE WITH...

Страница 2: ...MAY_2001_All_Manuals 1538INST DOC 30 June 2002 eco hometec has a policy of continuous improvement and reserves the right to change any specification without notice Your statutory rights are not affect...

Страница 3: ...vailable Flue Components 20 17 3 Pluming 21 17 4 Condensate in the Flue 21 17 5 Flueing Options 21 17 6 Installing a Concentric Flue 21 17 7 Vertical flue Installations 23 17 8 Modular Installations 2...

Страница 4: ...Figure 3 Top View Dimensions mm 13 Figure 4 Pump Head Height 13 Figure 5 Air Fan Curve 13 Figure 6 Gas Valve 13 Figure 7 Pipe work Layouts 16 Figure 8 Minimum Clearances 17 Figure 9 Removing the Casin...

Страница 5: ...e that any necessary personal protective clothing or equipment is worn appropriate to parts that could be considered as being hazardous to health and Safety This appliance may contain some of the item...

Страница 6: ...Energy saving modulating burner Energy saving modulating pump Energy saving modulating system water temperature Plug in components for fast and cost effective servicing Corrosion free PPS plastic flu...

Страница 7: ...nd 38kW range of boilers Please read this manual thoroughly before commencing installation The installation must be carried out in accordance with the manual otherwise the warranty will be void Use on...

Страница 8: ...ommissioning Certificate The warranty is only recognised if a completed commissioning certificate operational test form is at hand send in by fax or post as well as an acknowledgement by eco hometec u...

Страница 9: ...pump 8 1 Variable Controlled Output Unlike most boilers that simply switch on and off the boiler incorporates an integral compensating and modulating digital controller that automatically adjusts the...

Страница 10: ...for under floor heating or a fixed variable temperature output for connection to radiators Dsspite the low boiler flow temperatures feature ALL low temperature under floor installations require an ob...

Страница 11: ...at max min load CO2 9 9 9 9 Dew Point of Flue Gases 00 C 52 52 52 52 Flue Gas Temp 80 600 C Amb 200 C 00 C 75 75 75 75 Maximum Flue Resistance Pa 100 100 100 100 pH value of condensate water PH 4 5 5...

Страница 12: ...13 4 17 2 22 Maximum Tap Water Pressure bar 10 10 10 10 T Ta ab bl le e 5 5 C Co on nn ne ec ct ti io on n V Va al lu ue es s Min Max Gas Pressure mbar 15 50 15 50 15 50 15 50 Minimum Input Rate Natu...

Страница 13: ...t of the Central Heating Circuit Figure 4 Pump Head Height Volume of Water in Cu Mts ph m3 h Grundfoss 240 Volt 50Hz Wattage 59 115 W 11 2 Air Fan Details Type EBM GIG128 13 13 Figure 5 Air Fan Curve...

Страница 14: ...ive boilers can be connected eco hometec PRO1 wall mounted pump control box to control one or more pumps in serial with the built in boiler pump eco hometec MR 03 mixing valve control unit For more de...

Страница 15: ...ge these hot gases are used to preheat both the return water to the boiler and the incoming combustion air thus ensuring that all of the available energy is used as efficiently as possible 14 2 Variab...

Страница 16: ...material and are capable of supporting the weight of the boiler and any other ancillary equipment Where installation will be in an unusual location special procedures may be necessary Detailed guidan...

Страница 17: ...ay be required to install the appliance When unpacking the unit for the first time take adequate precautions to protect the surrounding floor coverings The boilers are factory tested and contain resid...

Страница 18: ...all measured at the base of the panel Failure to observe this will result in condensate becoming trapped inside the heat exchanger Component failures as a result of incorrect installation will not be...

Страница 19: ...s si is st ta an nc ce e COMPONENT RESISTANCE 80 125 Concentric 500 mm Fanned Flue Kit 80 125 1000mm length PPS White Galvanised Concentric Flue 80 125 500mm length PPS White Galvanised Concentric Flu...

Страница 20: ...Concentric 500 mm Fanned Flue Kit 80 125 1000mm length PPS White Galvanised Concentric Flue 80 125 500mm length PPS White Galvanised Concentric Flue 80 125 PPS White Galvanised 90 degree elbow 80 125...

Страница 21: ...he terminal a suitable guard MUST be fitted Terminal guards are available from eco hometec 17 4 Condensate in the Flue Condensate formed must be cleared from the flue system and adequate care is requi...

Страница 22: ...Wall Terminal The final location of the Flue Outlet terminal should comply with figure 23 and table 8 In certain circumstances the location of the boiler may leave the flue outlet in a position that d...

Страница 23: ...c for further advice Figure 17 Vertical Flue Application 17 8 Modular Installations For multiple boiler modular installations eco hometec supply a range of larger diameter flues Sizes are available in...

Страница 24: ...ings located in the socket component The outer air tube has EPDM rubber seal rings located in the socket component To aid assembly and assurance that the joints have been fully pushed home the seal ri...

Страница 25: ...y and if required in different directions Additional 80 PPS flues tubes and fittings are available from eco hometec details below Figure 22 80mm Flue Tubes 80mm 1000mm PPS flue pipe 80mm PPS 45 degree...

Страница 26: ...e ground roof or balcony 300mm H From a surface facing a terminal 600mm J From an opening in a car port e g door window into a dwelling 1200mm K Vertically from a terminal on the same wall 1500mm L Ho...

Страница 27: ...nclude the following items 1 x Propane injector 5 7mm 1 x Injector 3 5mm 1 x 10mm plastic air box plug for EC 16 23 1 x 15mm plastic air box plug for EC 31 1 x 13mm plastic air box plug for EC 38 To c...

Страница 28: ...or flooding BS 5540 2 T Ta ab bl le e 9 9 V Ve en nt ti il la at ti io on n Vent Position Into room or internal space Direct to outside air High level 9 cm2 per kW of input 4 5 cm2 per kW of input Low...

Страница 29: ...ncy and fast recovery times all appliances are hot water priority should be of the high recovery type Recommended minimum coil capacity 25kW The boiler must be capable of being adequately vented of ai...

Страница 30: ...ak away To minimise the risk of freezing all condensate waste pipe work fitted externally should be 32mm The existing drainage system should be corrosion resistant In order to avoid damage to the boil...

Страница 31: ...Supply HOT WATER Strainer U FLOOR and or RADIATORS DOC Additional Heating Zone s CYLINDER HEATING CIRCUIT S Cyl Stat CWM Filling Loop Figure 25 HS Type Hydraulic system design Typical EC HS installat...

Страница 32: ...d or RADIATORS DOC Additional Heating Zone s HEATING CIRCUIT S IMPORTANT 38kW models do not have expansion tank or 3bar pressure relief valve These items should be fiited as part of the installation C...

Страница 33: ...es on the radiator in that room Using a RE2132 room unit With this special type of room thermostat available only from eco hometec the boiler can be regulated in a modulating fashion Please contact th...

Страница 34: ...nsor All of the above are available form eco hometec Do not connect 240 volts to the low voltage terminal strip 22 3 Built in clock The appliance has a unique built in 3 channel programmable time cloc...

Страница 35: ...A pressure operated switch activated by pressing with finger until sensor below casing facia clicks or display changes This button when pressed allows Access to 3 layer menu programming options Acces...

Страница 36: ...er where temperature control is provided with a sensor available form eco hometec this function allows you to select the maximum temperature for the water in the cylinder To access the TEMP DHW option...

Страница 37: ...e correct time is displayed confirm by pressing MENU button once and the minutes part of the display 00 will start flashing Adjust the minutes by pressing the and buttons When the correct time is disp...

Страница 38: ...for higher and lower temperatures for a second central heating circuit Note unless a MR 03 is connected this function will not be seen 26 7 Night time lower 0o c This is used to programme the value fo...

Страница 39: ...If this code is entered 21 the following parameters can be changed T Ta ab bl le e 1 13 3 I In ns st ta al ll le er r F Fu un nc ct ti io on ns s Programme No Programme name Setting range 1 Heating p...

Страница 40: ...hen outside air temperature is 20 C When control by outside air temperature is required the relationship between the outside temperature and the flow temperature can be changed This line can be drawn...

Страница 41: ...should be 20 C adjust if necessary The flow temperature 1 C is set at the MR 03 control unit 28 6 Service counter The boiler programme has a service counter which is programmed at 365 days after this...

Страница 42: ...s equalised This minimum is also the minimum output for central heating 28 12 Maximum DHW Capacity If the boiler starts to cycle during how water production then a lower value could be set However due...

Страница 43: ...2132 70 C primary 13 With one RE 2132 85 C primary 14 240v Room Stat 70 C primary 15 240v Room Stat 85 C primary 16 TRV s 70 C primary 17 TRV s 85 C primary Room temperature controlled without mixing...

Страница 44: ...Volts Function No Cascade manager Max Flow Temperature 36 Analogue 0 3 Volts CH temp on manager The following function numbers are valid when a pump is used to load the hot water cylinder Outside tem...

Страница 45: ...ostat or outside temperature control constant flow temperatures without a mixing or secondary circuit Function No Room Temp Control Max Flow Temperature 66 None 55 C 67 None 70 C 68 None 85 C Without...

Страница 46: ...Figure 34 Internal Wiring Page 46 eco hometec uk ltd...

Страница 47: ...tained with Fernox MB1 at a concentration of 4 29 5 Flushing System Pipe work Before the final flow and return connections are made to the boiler the system must be thoroughly flushed Ensure that all...

Страница 48: ...e of propane gas Turn up the boiler controls to call for heat Switch on the boiler if the boiler fails to start check the LCD display for a flashing FAULT CODE if this occurs turn the adjusting screw...

Страница 49: ...7mm Wo MJ m3 15 0 24 3 CO2 partial load 9 0 9 5 11 5 12 0 CO2 full load 8 5 8 8 15 5 11 0 C0 ppm partial load 15 20 C0 ppm full load 50 150 The measured CO2 and Co values are for partial load 20 and f...

Страница 50: ...the set point FAN OFF ON The fan has switched off Unit will try to reset automatically FAN TOO LOW Detected fan speed to low Unit will try to reset automatically Check wiring terminals on top of trans...

Страница 51: ...le interrupted 3 41 42 43 Gasvalve No phase connection for gas valve 34 20 Softw Fault A software error has occurred 34 Reset Key Reset button is stuck 34 Eeprom EEPROM test failed 34 Intern fault Tes...

Страница 52: ...wiring diagram to check the wiring check the gas valve connection check for any moisture 18 Ignition cable not connected correctly Check cable for short circuit overheating too close to or crushed by...

Страница 53: ...e gas thermostat defective Replace 34 Controller defective Replace entire boiler control box 35 Ignition electrode incorrect Replace 36 Moisture on gas valve cables Dry if necessary using hot air hair...

Страница 54: ...should be found and rectified Check the air and flue duct for proper alignment and the air and flue duct terminal Set the appliance burning at maximum output and measure the CO2 Adjust the maximum se...

Страница 55: ...ventative maintenance is a unique feature of all eco hometec boilers and is incorporated to further enhance their excellent reputation for reliability The following components should be replaced on an...

Страница 56: ...k The appliance has a unique built in 3 channel programmable time clock This enables not only the setting of the heating times for various temperatures but also the heating times for hot water During...

Страница 57: ...sing with finger until sensor below casing facia clicks or display changes This button when pressed allows Access to 3 layer menu programming options Access to current boiler status displays Confirms...

Страница 58: ...oler or warmer water circulates through the heat emitters Raising or lowering the building ambient temperature is possible without adjusting the setting of the room thermostat or room unit If the boil...

Страница 59: ...u are returning at 12 30 enter 12 00 Always confirm the times with the MENU button Programming all periods note you may ignore any blocks by entering 00 00 with the exception of SWITCH ON 1 and SWITCH...

Страница 60: ...than required to compensate Statistically it has been proven that a night time decrease of 5 C is best if a lower night time temperature is set heating in the morning requires too much energy With SET...

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