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Cablite® VR LED Lighting System Installation Manual Rev 2.1 

 

Electronic Controls, Inc. 

 

7073 North Atlantic Ave. Cape Canaveral, FL 32920 

 

800-633-9788 

 

www.eciamerica.com

 

P a g e

 | 

3

 

Table of Contents 

1

 

Introduction ........................................................................................................................................... 4

 

2

 

Warning and Disclaimer ....................................................................................................................... 4

 

3

 

Trademarks ........................................................................................................................................... 4

 

4

 

Conventions Used ................................................................................................................................. 4

 

5

 

Safety Information ................................................................................................................................ 5

 

6

 

System Overview .................................................................................................................................. 6

 

6.1

 

Downlights .................................................................................................................................... 6

 

6.2

 

CabLite® VR without Dimming ................................................................................................... 6

 

6.3

 

CabLite® VR with Dimming ........................................................................................................ 7

 

6.3.1

 

Dimmer Board....................................................................................................................... 7

 

6.4

 

CabLite® VR with Dimming and Emergency Lighting ............................................................... 8

 

6.4.1

 

CabLite® VR Emergency Board Connections ..................................................................... 8

 

6.4.2

 

CabLite Emergency Board LEDs ......................................................................................... 9

 

7

 

Installation ............................................................................................................................................. 9

 

7.1

 

Downlight Identification ............................................................................................................. 10

 

7.2

 

VR2.25 Downlight Dimensions .................................................................................................. 10

 

7.3

 

VR2.75 Downlight Dimensions .................................................................................................. 11

 

7.4

 

Installation Diagram .................................................................................................................... 11

 

7.5

 

CabLite® VR w/o Dimming Wiring Diagram ............................................................................ 12

 

7.6

 

CabLite® VR w/ Dimming Wiring Diagram .............................................................................. 12

 

7.7

 

CabLite® VR Basic w/ Dimming & Emergency Wiring ........................................................... 13

 

8

 

LED Replacement ............................................................................................................................... 14

 

9

 

Trouble Shooting ................................................................................................................................ 15

 

9.1

 

One Light Does Not Turn On ..................................................................................................... 15

 

9.2

 

Lights Do Not turn On (CabLite VR w/o Dimming) .................................................................. 15

 

9.3

 

Lights Do Not Turn On (CabLite VR w/ Dimming and Dimming/Emergency) ........................ 15

 

9.4

 

No Emergency Lights with AC loss (CabLite® VR w/ Dimming and Emergency) .................. 15

 

9.5

 

Designated Emergency Lights Do Not Light with AC Power (CabLite® VR w/ Dimming and 

Emergency) ............................................................................................................................................. 16

 

 
 

 

 

Содержание CabLite VR Series

Страница 1: ...ELECTRONIC CONTROLS INC 7073 NORTH ATLANTIC AVE CAPE CANAVERAL FL 32920 WWW ECIAMERICA COM 800 633 9788 CabLite VR LED Lighting System Installation Manual REV 2 1 DATE 1 5 2018 MANUAL NUMBER 36 ...

Страница 2: ...20 800 633 9788 www eciamerica com P a g e 2 REV DATE DESCRIPTION 0 1 2 1 2017 Preliminary Release 1 0 3 8 2017 Original Release 2 0 1 4 2018 Added 2 75 Can and 24 Volt option 2 1 1 5 2018 Added new logo and TUV symbol Removed the words option and basic from product names Cleaned up drawings and added optional external 10k pots ...

Страница 3: ...nections 8 6 4 2 CabLite Emergency Board LEDs 9 7 Installation 9 7 1 Downlight Identification 10 7 2 VR2 25 Downlight Dimensions 10 7 3 VR2 75 Downlight Dimensions 11 7 4 Installation Diagram 11 7 5 CabLite VR w o Dimming Wiring Diagram 12 7 6 CabLite VR w Dimming Wiring Diagram 12 7 7 CabLite VR Basic w Dimming Emergency Wiring 13 8 LED Replacement 14 9 Trouble Shooting 15 9 1 One Light Does Not ...

Страница 4: ...l Code ASMEA17 1 Safety code for Elevators and Escalators and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from failure to follow all applicable codes and stand...

Страница 5: ...uld plan to have available Before connecting electrical wiring take precautions to prevent accidents from happening to yourself and others around you ALWAYS CONSIDER SAFTY FIRST Wear a hard hat when working in the hoist way Wear safety glasses or goggles when using power tools Always wear protective gloves when installing or removing access covers conduits wireway or electrical devices When workin...

Страница 6: ...CabLite VR2 75 In addition there are 3 options for the CabLite VR lighting system Lighting without dimming Lighting with dimming Lighting with dimming and emergency lighting 6 1 Downlights Each downlight is equipped with 2 connectors located on the top of the can for stringing up to 12 lights together See section 7 Installation for more detail The 2 connectors are interchangeable so it does not ma...

Страница 7: ...ory wired in its own gang box All that is needed is to connect the prewired 8 cable to the first downlight and connect the BROWN LINE and BLUE NEUT wires to 120VAC Refer to Figure 8 CabLite VR with Dimming Wiring 6 3 1 Dimmer Board The Dimmer board Figure 2 Dimmer Board allows for setting the brightness level of the LED lighting using either the onboard potentiometer or an external customer provid...

Страница 8: ...omes factory wired in its own gang box All that is needed is to connect the prewired 8 cables to the first downlight and first emergency downlight and connect the BROWN LINE and BLUE NEUT wires to 120VAC Dimming and emergency lighting is included with this version CabLite VR Brightness is controlled through the onboard potentiometer or an external 10k POT see Figure 9 CabLite VR w Dimming Emergenc...

Страница 9: ...itch that turns all downlights off when pin 9 10 are closed When closed EMERGENCY downlights will light only if AC power is lost Pin 11 BAT side connection to battery Pin 12 BAT side connection to battery Pin 13 is FAULT relay common Pin 14 is Normally Closed contact of fault relay Contacts open between Common pin 13 when there is a Battery Fault Pin 15 is the Normally open contact of the fault re...

Страница 10: ...ht and drill the ceiling panels according to the specifications for your downlight listed in sections 7 2 VR2 25 Downlight Dimensions and 7 3 VR2 75 Downlight Dimensions Be sure there is a minimum 1 clearance between the top of the downlight can and the cab top to accommodate the connectors See Figure 6 Installation example 7 1 Downlight Identification 7 2 VR2 25 Downlight Dimensions Figure 4 VR 2...

Страница 11: ...ownlight Dimensions Figure 5 VR2 75 Downlight Dimensions 7 4 Installation Diagram A minimum of 1 inch clearance is required between the top of the can and top of car as shown in Figure 6 Installation example Be sure to leave a minimum 6 inch service loop at each downlight for inside cab access of LED assembly replacement Refer to section 8 LED Replacement Figure 6 Installation example ...

Страница 12: ...iring Diagram AC IN line Brown wire on power supply AC IN neutral Blue wire on power supply DC OUT is RED wire of 8 cable DC OUT is BLACK wire of 8 cable Route the 8 cable to the first downlight and connect remaining downlights with 4 cables The two connectors on the downlights are interchangeable so cable connection does not matter Once wiring is complete and cover is on power supply box apply po...

Страница 13: ...atter Apply power to lighting system and adjust brightness using the on board or external potentiometer See Figure 2 Dimmer Board When complete install cover 7 7 CabLite VR Basic w Dimming Emergency Wiring Figure 9 CabLite VR w Dimming Emergency Wiring As previously mentioned the CabLite system power supply and dimming board are pre wired from the factory The BATTERY negative terminal is prewired ...

Страница 14: ...ry is fully charged Apply AC power to CabLite system All downlights should light Adjust the brightness of the downlights through the on board or external potentiometer See Figure 3 CabLite VR Emergency Board When complete replace cover Allow 24 hours for battery to fully charge 8 LED Replacement Insert the 10 torx into the center hole of the lens as shown in Figure 10 LED Removal to unscrew lens a...

Страница 15: ... input i If 120VAC present replace power supply b If power output 12 or 24VDC is present replace 8 cable 9 3 Lights Do Not Turn On CabLite VR w Dimming and Dimming Emergency 1 Check connection between control board and first downlight 2 Using DVM measure between pins 3 and 4 OUT for correct DC voltage 12 or 24VDC a If correct voltage present replace 8 cable b If no output check for correct DC volt...

Страница 16: ...sent check connections between battery and control board i NOTE that battery may not be fully charged b Check for correct Battery voltage and replace battery in necessary 9 5 Designated Emergency Lights Do Not Light with AC Power CabLite VR w Dimming and Emergency 1 Check connection between control board and first downlight a Replace cable if necessary 2 Check for correct voltage 12 or 24VDC at pi...

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