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Operating instructions

W3G910-GV02-91

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II 2G Ex d e ib IIB T3 Gb

IBExU14ATEX1123 X /04

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Translation of the original operating instructions

54002-4-8670

5.3 Connection in terminal box

5.3.1 Delivery condition of terminal box

The terminal box of the fan supplied by ebm-papst is equipped with the
following screwed cable glands.

Line

Outer
diameter of
wire

Terminal area
of the
terminal strip

Manufacturer
order number
(Hugro)

Mains supply
connection
M25 x 1.5

Ø 10 mm to Ø
16 mm

1.5 mm² to 4
mm²

154.2516.37

Control line
M20 x 1.5

Ø 10 mm to Ø
14 mm

0.5 mm² to 1.5
mm²

154.2014.37

Plug screw
M20 x 1.5

-

-

548.20.14

5.3.2 Preparing connection lines for the connection

Use can be made of cables with or without shielding. The following two
illustrations show the lengths to which the cables are to be cut. For
correct wiring, refer to chapter 5.3.3 Connecting cables with terminals.
Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. Tightening torques, see
chapter 4.1 Product drawing.

Fig. 2: Recommended stripping lengths in mm (inside terminal box) for
non-shielded cables. By way of example, all cable glands are used in
this illustration. The illustration may differ from the actual device design.

Fig. 3: Recommended stripping lengths in mm (inside terminal box) for
shielded cables. By way of example, all cable glands are used in this
illustration.

5.3.3 Connecting cables with terminals

;

Open the terminal box.

;

To do so, unscrew the seven attachment screws; for tightening
torque, see chapter 4.1 Product drawing.

Take care when opening the terminal box cover. Do not
damage the terminal box seal by using tools to open it. A
protective earth is installed on the terminal box cover. This
connection must not be broken.

If the original screws of the terminal box cover have been lost, use
metric and corrosion-resistant screws; for size see chapter 4.1 Product
drawing.

;

Remove the cap from the screwed cable gland.

Only Ex e-approved plug screws may be used; see Other
types of closure, e.g. using cables, are not permitted.

;

Use one sheathed cable for each screwed cable gland.

;

Use copper wires only.

;

Check that the wires are clean.

;

Insert the line(s) (not included in the standard scope of delivery) into
the terminal box.

The mains line (PE and L1 - L3) must always be routed
separately and must not be routed together with the control line.
Pay attention to the cross-sections of the strands and cable
glands.

If using shielded cables, the shielding has to be folded back
over the wire sheath and fixed under the strain relief clamps;
see the illustration "Strain relief for shielded cables".

;

First connect the "PE" (protective earth) connection.

;

Connect the lines to the corresponding terminals.

Use a screwdriver to do so.
During the connection work, ensure that no cables splice off.

Item no. 54002-5-9970 · ENG · Revision 87791 · Release 2016-04-29 · Page 10 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание W3G910-GV02-91

Страница 1: ... are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND NOTES 2 2 1 Levels of hazard warnings 2 2 2 Staff qualification 2 2 3 Basic safety rules 2 2 4 Electrical voltage 2 2 5 Safety and protective functions 3 2 6 Electromagnetic radiation 3 2 7 Mechanical movement 3 2 8 Emission 3 2 9 Hot surface 3 2 10 Transport 3 2 11 Storage including stockkeeping of spare ...

Страница 2: ...defects which impair safety must be rectified immediately Do not make any modifications additions or conversions to the device such as modifying the guard grille or attaching other equipment to the wall ring without the approval of ebm papst Modifications to the device result in loss of Ex approval ebm papst Mulfingen GmbH Co KG does not accept any liability for resultant damage 2 4 Electrical vol...

Страница 3: ...vel greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 2 9 Hot surface CAUTION High temperature at the electronics housing Risk of burns Ensure sufficient contact protection 2 10 Transport WARNING Transporta...

Страница 4: ...2 with explosion subcategories IIA and IIB and temperature classes T1 to T3 Only using the device in stationary systems Using the device only in resonance free speed ranges to avoid spark formation Punctual complete performance of all maintenance see chapter 7 3 Maintenance interval Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited an...

Страница 5: ...ug M20x1 5 4 Cable diameter min 10 mm max 14 mm tightening torque 6 0 6 Nm standard value depending on cable 5 Attachment screws for terminal box cover M4x20 tightening torque 3 5 0 5 Nm 6 Earth connection point M8 functional earth to dissipate electrostatic charge no protective earth 7 Additional type plate and warning sticker in Russian Item no 54002 5 9970 ENG Revision 87791 Release 2016 04 29 ...

Страница 6: ...mA Output 20 VDC max 50 mA Output for slave 0 10 V Operation and alarm display Input for sensor 0 10 V or 4 20 mA External 24 V input programming External release input Alarm relay Integrated PID controller Motor current limit PFC passive RS485 MODBUS RTU Soft start Control input 0 10 VDC PWM Temperature derating Over temperature protected electronics motor Line undervoltage phase failure detectio...

Страница 7: ...al number Ex identification II 2 G Ex d e ib IIB T3 Gb Element Explanation Ex marking according to 2014 34 EU II Device group II use above ground not mining 2 Category 2 Zone 1 Category 3 Zone 2 G Ex atmosphere G Gas no dust pollution permissible Ex d e ib Ignition protection class d flameproof enclosure e increased safety ib intrinsic safety with protection level IIB Explosion group for gases of ...

Страница 8: ...any forces into the device which would cause strain and affect the gaps During installation make sure not to bend or pry the device in order to avoid mechanical tension Verify that all rotating parts can move freely The device must be installed such that the shaft is horizontal or vertical with the rotor facing downwards During installation ensure that the direction of rotation of the device is co...

Страница 9: ...blish a safe protective earth connection Ensure compliance with the protection rating The seals in the terminal box from ebm papst have been inspected for their suitability The motor must be connected in accordance with EN 60079 14 Earth wire contact resistance to EN 61800 5 1 Compliance with the impedance specifications according to EN 61800 5 1 for the protective earth connection circuit must be...

Страница 10: ...Connecting cables with terminals Open the terminal box To do so unscrew the seven attachment screws for tightening torque see chapter 4 1 Product drawing Take care when opening the terminal box cover Do not damage the terminal box seal by using tools to open it A protective earth is installed on the terminal box cover This connection must not be broken If the original screws of the terminal box co...

Страница 11: ...connections and cable glands have been tightened to the specified torque 5 3 3 1 Exchange of screwed cable glands and plug screws If you would like to replace screwed cable glands or plug screws for example because they have been lost or become worn out the following characteristics must be met CAUTION Required properties for cable glands and screw plugs Ex e approval Usage temperature 40 C to 85 ...

Страница 12: ...ttings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value control Analogue linear Control function parameter set 1 Positive heating Control function parameter set 2 Positive heating Item no 54002 5 9970 ENG Revision ...

Страница 13: ... current motor level control coefficient motor speed parametrisable curve SELV 2 Din 2 Digital input 2 Parameter set 1 2 switching depending on EEPROM setting the valid used parameter set can be selected via the bus or via the digital input DIN2 Parameter set 1 Pin open or applied voltage 5 50 VDC Parameter set 2 bridge to GND or applied voltage 1 VDC SELV 2 Din 3 Digital input 3 Controller functi...

Страница 14: ... and PE are short circuited outside the potentially explosive area e g on the main switch Disconnect the connection line on the device When disconnecting be sure to disconnect the earth wire connection last 6 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in case of faults described in the table Malfunctions Description Function of s...

Страница 15: ... load back pressure too high Correct the operating point Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Alternatively reset the error message by applying a control signal of 0 5 V to DIN1 or by short circuiting Din1 to GND Mounting screws of terminal box broken during closing Replace device If you have any other prob...

Страница 16: ...n test At least every 3 months Replace the device in the event of noise stiffness or bearing play Have the motor bearings replaced by ebm papst Vibration test See Vibration test section At least every 6 months Cleaning repair or replacement of device Check gap dimensions See Gap dimensions section At least every 3 months Replacement of device 7 4 Vibration check Regular checks must be made to ensu...

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