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Operating instructions

W3G910-GV02-91

`

II 2G Ex d e ib IIB T3 Gb

IBExU14ATEX1123 X /04

`

Translation of the original operating instructions

54002-4-8670

5. CONNECTION AND START-UP

Before commencing work, take the measures specified in your risk
assessment, for the protection of employees.
In addition to the generally valid installation requirements for electrical
low-voltage equipment, the special requirements for setting up electrical
installations in the potentially explosive area must be observed.

5.1 Connecting the mechanical system

DANGER
Insufficient earthing

Electric shock
→ The fan must be earthed in the motor terminal box. The

earthing points on the wall ring or electronics housing are no
substitute for protective earthing in the terminal box (only for
dissipation of static electricity).

CAUTION
Cutting and crushing hazard when removing the device
from the packaging

Blades can be bent
→ Carefully remove the device from its packaging, only

touching the wall ring. Make sure to avoid any shock.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Heavy load when taking out the device

Bodily harm, e.g. back injuries, are possible.
→ Two people should remove the device out of its packaging

together.

NOTE
Imbalance

Reduced service life of the device
→ Do not hold or transport the device by the blades.

Use cloth cable loops, for example, to move the device
using a crane.

→ After installation, ensure that the impeller can move

easily and the blades of the impeller are not deformed or bent
and do not scrape anywhere.

NOTE
Mounting peripheral components

→ When mounting peripheral components or similar

attachments, make sure you use a suitable material (in terms
of contact points or contact surfaces) between rotating and
stationary parts.

→ When mounting such parts, you, the system

manufacturer, are responsible for maintaining the safety
distance in accordance with EN 14986, for example
between the impeller and housing.

NOTE
Shortened service life due to extreme loads

Examples of extreme loads include the effects of moisture,
corrosive chemical substances and vibrations. Examples of
extreme climatic stressing include extreme heat or cold or high
humidity.
→ Avoid extreme loads.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

;

The system must not transmit any forces into the device which would
cause strain and affect the gaps.

;

During installation, make sure not to bend or pry the device in order to
avoid mechanical tension.

;

Verify that all rotating parts can move freely. The device must be
installed such that the shaft is horizontal or vertical with the rotor facing
downwards.

;

During installation, ensure that the direction of rotation of the device is
correct.

;

Use suitable fastening hardware for the installation.

;

Remove any objects that are located in the exhaust zone of the fan or
near the fan blades.

;

After installation, ensure that the screws are tightened.

;

The device must not be subjected to impermissibly high vibration from
the system (vibration measurement as per chapter 7.4 Vibration
check is required on start-up and as part of regular maintenance).

If multiple ebm-papst fans are installed in one system, please
allocate serial numbers to the project and write them down so
that in the even of a potential defect, accurate information can be
provided about the range of devices affected.

5.1.1 Gap dimension

Radial gap dimension

The gap dimension between the blade and the wall ring is set
by ebm-papst and is at least 1% of the impeller diameter (see
chapter 4.1 Product drawing). If the connecting screws from the
motor to the support bracket/guard grille and/or from the support
bracket/guard grille to the wall ring have been loosened, check
the gaps and readjust them if necessary.

;

Prior to start-up of the device and routine checking in accordance with
chapter 7.3 Maintenance interval, always check the gap between the
wall ring and all fan blades at every position on the wall ring as
specified

Axial gap dimension

The clearance between the blade and the customer unit must be
at least 1% of the impeller diameter; see chapter 4.1 Product
drawing.
→ Be sure to maintain this clearance during installation. For

aerodynamic reasons, we recommend selecting a greater
clearance than the specified minimum clearance.

5.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Explosion hazard

→ To dissipate electrostatic charges, the fan must be earthed

via the earthing point on the wall ring.# Operation of the fan
without earthing to dissipate electrostatic charges is not
permitted.

Item no. 54002-5-9970 · ENG · Revision 87791 · Release 2016-04-29 · Page 8 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание W3G910-GV02-91

Страница 1: ... are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND NOTES 2 2 1 Levels of hazard warnings 2 2 2 Staff qualification 2 2 3 Basic safety rules 2 2 4 Electrical voltage 2 2 5 Safety and protective functions 3 2 6 Electromagnetic radiation 3 2 7 Mechanical movement 3 2 8 Emission 3 2 9 Hot surface 3 2 10 Transport 3 2 11 Storage including stockkeeping of spare ...

Страница 2: ...defects which impair safety must be rectified immediately Do not make any modifications additions or conversions to the device such as modifying the guard grille or attaching other equipment to the wall ring without the approval of ebm papst Modifications to the device result in loss of Ex approval ebm papst Mulfingen GmbH Co KG does not accept any liability for resultant damage 2 4 Electrical vol...

Страница 3: ...vel greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 2 9 Hot surface CAUTION High temperature at the electronics housing Risk of burns Ensure sufficient contact protection 2 10 Transport WARNING Transporta...

Страница 4: ...2 with explosion subcategories IIA and IIB and temperature classes T1 to T3 Only using the device in stationary systems Using the device only in resonance free speed ranges to avoid spark formation Punctual complete performance of all maintenance see chapter 7 3 Maintenance interval Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited an...

Страница 5: ...ug M20x1 5 4 Cable diameter min 10 mm max 14 mm tightening torque 6 0 6 Nm standard value depending on cable 5 Attachment screws for terminal box cover M4x20 tightening torque 3 5 0 5 Nm 6 Earth connection point M8 functional earth to dissipate electrostatic charge no protective earth 7 Additional type plate and warning sticker in Russian Item no 54002 5 9970 ENG Revision 87791 Release 2016 04 29 ...

Страница 6: ...mA Output 20 VDC max 50 mA Output for slave 0 10 V Operation and alarm display Input for sensor 0 10 V or 4 20 mA External 24 V input programming External release input Alarm relay Integrated PID controller Motor current limit PFC passive RS485 MODBUS RTU Soft start Control input 0 10 VDC PWM Temperature derating Over temperature protected electronics motor Line undervoltage phase failure detectio...

Страница 7: ...al number Ex identification II 2 G Ex d e ib IIB T3 Gb Element Explanation Ex marking according to 2014 34 EU II Device group II use above ground not mining 2 Category 2 Zone 1 Category 3 Zone 2 G Ex atmosphere G Gas no dust pollution permissible Ex d e ib Ignition protection class d flameproof enclosure e increased safety ib intrinsic safety with protection level IIB Explosion group for gases of ...

Страница 8: ...any forces into the device which would cause strain and affect the gaps During installation make sure not to bend or pry the device in order to avoid mechanical tension Verify that all rotating parts can move freely The device must be installed such that the shaft is horizontal or vertical with the rotor facing downwards During installation ensure that the direction of rotation of the device is co...

Страница 9: ...blish a safe protective earth connection Ensure compliance with the protection rating The seals in the terminal box from ebm papst have been inspected for their suitability The motor must be connected in accordance with EN 60079 14 Earth wire contact resistance to EN 61800 5 1 Compliance with the impedance specifications according to EN 61800 5 1 for the protective earth connection circuit must be...

Страница 10: ...Connecting cables with terminals Open the terminal box To do so unscrew the seven attachment screws for tightening torque see chapter 4 1 Product drawing Take care when opening the terminal box cover Do not damage the terminal box seal by using tools to open it A protective earth is installed on the terminal box cover This connection must not be broken If the original screws of the terminal box co...

Страница 11: ...connections and cable glands have been tightened to the specified torque 5 3 3 1 Exchange of screwed cable glands and plug screws If you would like to replace screwed cable glands or plug screws for example because they have been lost or become worn out the following characteristics must be met CAUTION Required properties for cable glands and screw plugs Ex e approval Usage temperature 40 C to 85 ...

Страница 12: ...ttings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value control Analogue linear Control function parameter set 1 Positive heating Control function parameter set 2 Positive heating Item no 54002 5 9970 ENG Revision ...

Страница 13: ... current motor level control coefficient motor speed parametrisable curve SELV 2 Din 2 Digital input 2 Parameter set 1 2 switching depending on EEPROM setting the valid used parameter set can be selected via the bus or via the digital input DIN2 Parameter set 1 Pin open or applied voltage 5 50 VDC Parameter set 2 bridge to GND or applied voltage 1 VDC SELV 2 Din 3 Digital input 3 Controller functi...

Страница 14: ... and PE are short circuited outside the potentially explosive area e g on the main switch Disconnect the connection line on the device When disconnecting be sure to disconnect the earth wire connection last 6 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in case of faults described in the table Malfunctions Description Function of s...

Страница 15: ... load back pressure too high Correct the operating point Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Alternatively reset the error message by applying a control signal of 0 5 V to DIN1 or by short circuiting Din1 to GND Mounting screws of terminal box broken during closing Replace device If you have any other prob...

Страница 16: ...n test At least every 3 months Replace the device in the event of noise stiffness or bearing play Have the motor bearings replaced by ebm papst Vibration test See Vibration test section At least every 6 months Cleaning repair or replacement of device Check gap dimensions See Gap dimensions section At least every 3 months Replacement of device 7 4 Vibration check Regular checks must be made to ensu...

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