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Operating instructions

W3G910-GV02-91

`

II 2G Ex d e ib IIB T3 Gb

IBExU14ATEX1123 X /04

`

Translation of the original operating instructions

54002-4-8670

Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact

Visual inspection At least every

6 months

Repair or
replacement of
the device

Check the
device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
the device

Mounting the
connection lines

Visual inspection At least every

6 months

Fasten

Check the
insulation of the
wires for damage

Visual inspection At least every

6 months

Replace wires

Tightness of
screwed cable
gland

Visual inspection At least every

6 months

Retighten,
replace if
damaged

Drain holes to
prevent
clogging, as
necessary

Visual inspection At least every

6 months

Open bore holes

Weld seams for
crack formation

Visual inspection At least every

6 months

Replace device

Cable routing
(fastening)

Visual inspection At least every

6 months

Fasten cables

Cleaning and
preventive
maintenance

Visual inspection At least every

3 months

Remove dirt,
clean the device

Check the ball
bearings to
ensure they are
quiet, can
move easily
and are free of
play

Acoustic and/or
manual check
by turning the
rotor whilst
switched off,
vibration test

At least every
3 months

Replace the
device in the
event of noise,
stiffness or
bearing play.
Have the motor
bearings
replaced by
ebm-papst.

Vibration test

See Vibration
test section

At least every
6 months

Cleaning,
repair or
replacement of
device

Check gap
dimensions

See Gap
dimensions
section

At least every
3 months

Replacement of
device

7.4 Vibration check

Regular checks must be made to ensure that the fan is not operated with
impermissibly high vibration values. On the basis of ISO 14694, the
maximum permissible vibration velocities are specified as follows:

Fan connected to system
with isolation from vibration

Fan connected to system
without isolation from
vibration

Vibration velocity

Vibration velocity

Max. 6.3 mm/s

Max. 4.5 mm/s

Fig. 9: The vibration velocities are measured in radial direction at the
stator bush.

The motor bearings are provided with lifetime lubrication at the factory.
Experience has shown that under normal operating conditions the grease
therefore only has to be renewed after several years. The motor must be
deactivated in the event of bearing noise. To remedy this, the motor has
to be exchanged or the defective bearings replaced by the ebm-papst
Service department.
A record is to be kept of the routine inspections performed.

Item no. 54002-5-9970 · ENG · Revision 87791 · Release 2016-04-29 · Page 16 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Содержание W3G910-GV02-91

Страница 1: ... are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND NOTES 2 2 1 Levels of hazard warnings 2 2 2 Staff qualification 2 2 3 Basic safety rules 2 2 4 Electrical voltage 2 2 5 Safety and protective functions 3 2 6 Electromagnetic radiation 3 2 7 Mechanical movement 3 2 8 Emission 3 2 9 Hot surface 3 2 10 Transport 3 2 11 Storage including stockkeeping of spare ...

Страница 2: ...defects which impair safety must be rectified immediately Do not make any modifications additions or conversions to the device such as modifying the guard grille or attaching other equipment to the wall ring without the approval of ebm papst Modifications to the device result in loss of Ex approval ebm papst Mulfingen GmbH Co KG does not accept any liability for resultant damage 2 4 Electrical vol...

Страница 3: ...vel greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 2 9 Hot surface CAUTION High temperature at the electronics housing Risk of burns Ensure sufficient contact protection 2 10 Transport WARNING Transporta...

Страница 4: ...2 with explosion subcategories IIA and IIB and temperature classes T1 to T3 Only using the device in stationary systems Using the device only in resonance free speed ranges to avoid spark formation Punctual complete performance of all maintenance see chapter 7 3 Maintenance interval Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited an...

Страница 5: ...ug M20x1 5 4 Cable diameter min 10 mm max 14 mm tightening torque 6 0 6 Nm standard value depending on cable 5 Attachment screws for terminal box cover M4x20 tightening torque 3 5 0 5 Nm 6 Earth connection point M8 functional earth to dissipate electrostatic charge no protective earth 7 Additional type plate and warning sticker in Russian Item no 54002 5 9970 ENG Revision 87791 Release 2016 04 29 ...

Страница 6: ...mA Output 20 VDC max 50 mA Output for slave 0 10 V Operation and alarm display Input for sensor 0 10 V or 4 20 mA External 24 V input programming External release input Alarm relay Integrated PID controller Motor current limit PFC passive RS485 MODBUS RTU Soft start Control input 0 10 VDC PWM Temperature derating Over temperature protected electronics motor Line undervoltage phase failure detectio...

Страница 7: ...al number Ex identification II 2 G Ex d e ib IIB T3 Gb Element Explanation Ex marking according to 2014 34 EU II Device group II use above ground not mining 2 Category 2 Zone 1 Category 3 Zone 2 G Ex atmosphere G Gas no dust pollution permissible Ex d e ib Ignition protection class d flameproof enclosure e increased safety ib intrinsic safety with protection level IIB Explosion group for gases of ...

Страница 8: ...any forces into the device which would cause strain and affect the gaps During installation make sure not to bend or pry the device in order to avoid mechanical tension Verify that all rotating parts can move freely The device must be installed such that the shaft is horizontal or vertical with the rotor facing downwards During installation ensure that the direction of rotation of the device is co...

Страница 9: ...blish a safe protective earth connection Ensure compliance with the protection rating The seals in the terminal box from ebm papst have been inspected for their suitability The motor must be connected in accordance with EN 60079 14 Earth wire contact resistance to EN 61800 5 1 Compliance with the impedance specifications according to EN 61800 5 1 for the protective earth connection circuit must be...

Страница 10: ...Connecting cables with terminals Open the terminal box To do so unscrew the seven attachment screws for tightening torque see chapter 4 1 Product drawing Take care when opening the terminal box cover Do not damage the terminal box seal by using tools to open it A protective earth is installed on the terminal box cover This connection must not be broken If the original screws of the terminal box co...

Страница 11: ...connections and cable glands have been tightened to the specified torque 5 3 3 1 Exchange of screwed cable glands and plug screws If you would like to replace screwed cable glands or plug screws for example because they have been lost or become worn out the following characteristics must be met CAUTION Required properties for cable glands and screw plugs Ex e approval Usage temperature 40 C to 85 ...

Страница 12: ...ttings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value control Analogue linear Control function parameter set 1 Positive heating Control function parameter set 2 Positive heating Item no 54002 5 9970 ENG Revision ...

Страница 13: ... current motor level control coefficient motor speed parametrisable curve SELV 2 Din 2 Digital input 2 Parameter set 1 2 switching depending on EEPROM setting the valid used parameter set can be selected via the bus or via the digital input DIN2 Parameter set 1 Pin open or applied voltage 5 50 VDC Parameter set 2 bridge to GND or applied voltage 1 VDC SELV 2 Din 3 Digital input 3 Controller functi...

Страница 14: ... and PE are short circuited outside the potentially explosive area e g on the main switch Disconnect the connection line on the device When disconnecting be sure to disconnect the earth wire connection last 6 INTEGRATED PROTECTIVE FUNCTIONS The integrated protective functions cause the motor to switch off automatically in case of faults described in the table Malfunctions Description Function of s...

Страница 15: ... load back pressure too high Correct the operating point Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Alternatively reset the error message by applying a control signal of 0 5 V to DIN1 or by short circuiting Din1 to GND Mounting screws of terminal box broken during closing Replace device If you have any other prob...

Страница 16: ...n test At least every 3 months Replace the device in the event of noise stiffness or bearing play Have the motor bearings replaced by ebm papst Vibration test See Vibration test section At least every 6 months Cleaning repair or replacement of device Check gap dimensions See Gap dimensions section At least every 3 months Replacement of device 7 4 Vibration check Regular checks must be made to ensu...

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