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ROTARY TOW BEHIND REV010322

Contents

Safety Information

2-5

Breathable Air

Pressurized Components

Personal Protective Equipment

Road Safety

NHTSA Statement

Nomenclature

6-8

Installation

9-15

Area

Exhaust

Lifting and Movement

General Lifting

Anchoring

Truck Installation

Prior to Towing

Electrical

Battery Component

Piping

13-14

Refueling

Storage

Tire Safety Guide

16-20

Wheel Bearing Maintenance Guide

21-24

Technical Data (Fill in Sheet)

Operation

15-16

Pre-Use Inspection

Start Up

Shut Down

Parking Compressor (Chock use)

26-27

Maintenance

27-28

Break In

Maintenance Schedule

Oil Change/Selection

Component Systems

29-32

Cooing System

Air Filter

Compressor Oil Filter

Oil Separator

Compressor Belts

Digital Controller

33-34

S185 Quick Start

Unit Regeneration

Attaching Towable Unit/Trailer

37-40

Parts Explosion Detail S090/S115

41-48

Parts Explosion Detail S185

49-56

Troubleshooting

56-57

Warranty Information

58-62

Maintenance Log

Содержание S090ST

Страница 1: ...0 ROTARY TOW BEHIND REV010322 S090ST S090TR S115ST S115TR S185ST S185TR...

Страница 2: ...20 Wheel Bearing Maintenance Guide 21 24 Technical Data Fill in Sheet 25 Operation 15 16 Pre Use Inspection 26 Start Up 26 Shut Down 26 Parking Compressor Chock use 26 27 Maintenance 27 28 Break In 2...

Страница 3: ...ained authorized persons who have read and understood these operating instructions to use this equipment Failure to follow the instructions procedures and safety precautions in this manual can result...

Страница 4: ...perators and others around the compressor and its controls comply with all applicable OSHA Federal State and Local regulations codes and standards relating to personal protective equipment Including r...

Страница 5: ...ght at least two times greater than the total weight of the towed compressor This weight is the total authorized loaded weight fill in for future reference lbs Towable weight is generally specified in...

Страница 6: ...gation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer...

Страница 7: ...2 COMPRESSOR OIL FILTER 3 AIR FILTER ENGINE 4 COOLING LIQUID ENGINE 5 INLET VALVE 6 SEPARATOR 7 AIR END 8 COMPRESSOR OIL FILL 9 ENGINE OIL FILL 10 MOTOR SPEED CONTROL CYLINDER 11 ENGINE OIL DIPSTICK 1...

Страница 8: ...FILTER 3 AIR FILTER ENGINE 4 COOLING LIQUID ENGINE 5 INLET VALVE 6 SEPARATOR 7 AIR END 8 COMPRESSOR OIL FILL 9 ENGINE OIL FILL 10 MOTOR SPEED CONTROL 11 ENGINE OIL DIPSTICK 12 OIL FILTER 13 FUEL FILT...

Страница 9: ...S090 S115 S185 ST TR 1 TIRES 2 AXLE 3 TRAILER STAND LEG 4 HITCH MOUNT 5 ADJUSTABLE DRAW BAR 6 COVER 7 VERTICAL LIFTING POINT 8 COMPRESSOR LOUVERS 9 AIR LINE CONNECTION 10 CONTROL PANEL 11 TAILLIGHTS 1...

Страница 10: ...r for maintenance access and adequate airflow 3 DO NOT operate the compressor with a tarp blanket or cover surrounding the machine 4 The location must allow for adequate unobstructed airflow for cooli...

Страница 11: ...e compressor shut off the engine and get to fresh air RIGHT AWAY Seek medical attention You may have carbon monoxide poisoning Lifting and Movement Forklift 1 Make sure lift operators stay aware while...

Страница 12: ...anyone under the compressor while it is being lifted 7 DO NOT use bolts or other hooks on individual components to move the compressor 8 When moving and or placing the compressor ensure it is on or ac...

Страница 13: ...equipment 11 Ensure chains and cables do not interfere with the movement of the compressor or drag along any surface 12 DO NOT use this equipment to tow or move personnel 13 DO NOT transport the unit...

Страница 14: ...l and then disconnect the positive cable from the positive battery terminal Piping Safety steps 1 Install appropriate flow limiting valves as necessary according to the pipe size s used and run length...

Страница 15: ...e pipe fitting or hose connected to the unit can withstand operating temperatures and retain pressure 9 Never use reducers in discharge piping Keep all piping and fittings the same size in the piping...

Страница 16: ...own prior to refueling 2 DO NOT refuel the unit while the engine is running 3 DO NOT operate the compressor if any fuel has been spilt Clean up any spilt fuel prior to starting the engine 4 DO NOT ope...

Страница 17: ...16 ROTARY TOW BEHIND REV010322 Tire Safety...

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Страница 19: ...18 ROTARY TOW BEHIND REV010322...

Страница 20: ...19 ROTARY TOW BEHIND REV010322...

Страница 21: ...20 ROTARY TOW BEHIND REV010322...

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Страница 25: ...ing the wheel hub you must follow these steps to prevent bearing damage 1 Tighten the wheel bearing nut until snug 2 Back off wheel bearing hub turn 3 Reinstall retaining pin 4 Reinstall dust cover 5...

Страница 26: ...lbs 1237 1237 1852 Total Authorized loaded weight lbs 1654 1654 1874 Skid Version Total Weight Ready for Use lbs 1058 1058 1411 Compressor Asymmetric rotary with oil injection Engine S090 S115 KUBOTA...

Страница 27: ...urn on the COM selector switch the battery charge lamp should light up 4 Hold in position until the PRE lamp light goes out 5 Turn the key to engage the starter then release the key as soon as the eng...

Страница 28: ...hours of actual run time The following should be performed at the end of the break in period BREAK IN MAINTENANCE Compressor set 1 Check drive belt tension 2 Purge fuel tank and fuel circuit 3 Check...

Страница 29: ...engine oil 2 Change engine oil filter EVERY 2000 HOURS ENGINE 1 Check regulating system 2 Remove and clean fuel tank 3 Drain and replace coolant COMPRESSOR 1 Drain and replace compressor oil 2 Replace...

Страница 30: ...eral guidelines 7 To drain coolant or refrigerant always be sure to open both drain valves and open the cooler cap If you do not open the cap coolant will not drain correctly 8 Remove the overflow hos...

Страница 31: ...he air cleaner with a cloth if needed 3 Avoid touching the element with your skin or with oily or dirty rags towels 4 Make sure the cover lid is properly closed if it is not sealed correctly unfiltere...

Страница 32: ...rator cartridge flush 2 Untighten the 8 screws of the separator lid 3 Remove the lid carefully as to not damage the components and the dip tube attached to the cover 4 Apply a thin layer of oil on the...

Страница 33: ...nsure to stop compressor and remove the ignition key prior to inspecting servicing compressor belts 2 Proper belt tension is 1 8 at 9lbs measured midway between the pulleys 3 If the belt tension is in...

Страница 34: ...33 ROTARY TOW BEHIND REV010322 Digital Controller S185 ONLY...

Страница 35: ...use If the engine is ready to start this button can launch the start sequence Start Manual Mode This button sets the controller to Start Manual Mode If engine is ready to start this button can begin...

Страница 36: ...t button Compressor will start and will have a 30 sec preheating sequence Compressor will be automatic start mode initially Compressor will be ready to use as soon as the pressure begins to build COMP...

Страница 37: ...eration is disabled Parked regeneration is disabled Outlet valve is closed and engine is unloaded Regeneration is impossible and the particle filter must be inspected by Kubota service From level 2 an...

Страница 38: ...tion one when installed This will ensure the unit stays mounted on the hitch and undue stress is not placed on the trailer 1 2 3 1 2 Height and angle can be adjusted at these two locations They work b...

Страница 39: ...railer arm hitch As the ball settle into the socket of the arm you should hear an audible CLICK as the ball lock engages on the trailer arm As the mechanism breaks in you must apply downward force to...

Страница 40: ...travel height marked as figure 2 Replace the pin ensuring to use the retaining wire to lock the pin in place ONLY PULL UPWARD ON THE SUPPORT LEG DO NOT ATTEMPT TO LIFT FROM THE BOTTOM Shifts in the v...

Страница 41: ...tilizing the supplied pin Disconnect the trailer power supply and trailer safety cables Firmly grasp the trailer release handle and pull up ward This will disconnect the trailer ball mount from the to...

Страница 42: ...41 ROTARY TOW BEHIND REV010322 Detail Parts Explosion S090 S115...

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Страница 49: ...48 ROTARY TOW BEHIND REV010322...

Страница 50: ...ng 2 4 Washer 3 6 Washer 4 1 Washer 5 4 Screw 6 1 Screw 7 2 Collar 8 1 Coupling 9 6 Screw 10 1 Fan 11 1 Engine REF QTY PART 1 1 Engine Bell 2 1 Temp Probe 3 1 Check Valve 4 1 Nipple 5 1 Elbow 6 6 Scre...

Страница 51: ...1 3 3 Travel 7 6 Washer 1 4 1 Bottom Sheet 8 6 Washer 1 5 1 Bottom Sheet 9 8 Washer 1 6 1 Trave 10 8 Screw 1 7 2 Engine Fixing 11 8 Screw 1 8 37 Screw 12 4 Silent Block 1 9 73 Washer 13 4 Silent Bloc...

Страница 52: ...4 Washer 1 9 20 Washer 1 10 4 Prevailing Torque Hex Nut 1 11 8 Washer 1 12 2 Screw 1 13 1 Seal 1 14 1 Seal 1 15 1 Connector 1 16 1 Particle Filter 1 17 2 Prevailing Torque Hex Nut 1 18 4 Screw 1 19 1...

Страница 53: ...1 1 1 Cover 1 2 1 Separator Plug 1 3 1 Separator Tank 1 4 1 Dip tube 1 5 8 Screw 1 6 1 Elbow 1 7 1 Elbow 1 8 1 Plug 1 9 1 Tee 1 10 6 Screw 1 11 8 Washer 1 12 12 Washer 1 13 1 Tee 1 14 1 Separator Elem...

Страница 54: ...19 4 Screw 1 20 2 Fastening Flange 1 21 4 Washer 1 22 4 Washer 1 23 2 Prevailing Torque Hex Nut REF QTY PART 1 4 1 Fuel Line 1 5 1 Fuel Line 1 6 1 Fuel Line 1 7 1 Fuel Line 1 8 1 Fuel Line 1 9 1 Fuel...

Страница 55: ...1 Quick Coupling 1 11 1 Valve 1 12 1 Pipe 1 13 1 Elbow REF QTY PART 1 1 2 Rivet 1 2 1 Emergency Stop 1 3 1 Key Contactor 1 4 1 Dashboard Box 1 5 1 Component Support 1 6 1 Carter 1 7 1 Panel Waterproo...

Страница 56: ...let Valve REF QTY PART 1 1 1 Air Hose 1 2 1 Air Hose 1 3 1 Support 1 4 1 Screw 1 5 1 Hose Clamp 1 6 1 Hose Clamp 1 7 1 Hose Clamp 1 8 2 Screw 1 9 10 Washer 1 10 2 screw 1 11 1 Hose Clamp 1 12 1 Air Fi...

Страница 57: ...filter clogged change cartridge e Defective discharge temperature switch Check for a short or open circuit to the engine fuel rack solenoid should this check out normal it is possible that the tempera...

Страница 58: ...k and seal ing of partitions 8 Overheating of the engine 1 Fan belt loose or broken 2 Central part of the radiator clogged with dirt 3 Water level too low 4 Oil level too low 5 Defective water pump 6...

Страница 59: ...range a full detailed maintenance schedule with manufacturer once a year with the total service completed quarterly outlining each air filter oil filter and oil change with the total hours on the unit...

Страница 60: ...profits downtime or other commercial losses This warranty covers shipment of trailer or parts to dealer or authorized repair center and shall include ground freight charges only for the first 90 days...

Страница 61: ...colnshire IL 60069 WHAT THE WARRANTY DOES NOT COVER This warranty does not cover 1 Damage malfunctions or failures resulting from accidents abuse misuse modifications alteration improper servicing or...

Страница 62: ...OUR RESPONSIBILITY WITH RESPECT TO PRODUCTS PURCHASED AND USED FOR PERSONAL FAMILY OR HOUSEHOLD USE Our responsibility is to repair or replace defective parts as stated above We will not be responsibl...

Страница 63: ...62 ROTARY TOW BEHIND REV010322 Maintenance Log...

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