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PowerXL DG1 Series VFD

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PowerXL DG1 Series VFD

MN040010EN—May 2014 www.eaton.com

Motor and Equipment Safety

CAUTION

Do not perform any meggar or voltage withstand tests on
any part of the drive or its components. Improper testing may
result in damage.

CAUTION

Prior to any tests or measurements of the motor or the
motor cable, disconnect the motor cable at the drive output
terminals (U, V, W) to avoid damaging the drive during motor
or cable testing.

CAUTION

Do not touch any components on the circuit boards. Static
voltage discharge may damage the components.

CAUTION

Before starting the motor, check that the motor is mounted
properly and aligned with the driven equipment. Ensure that
starting the motor will not cause personal injury or damage
equipment connected to the motor.

CAUTION

Set the maximum motor speed (frequency) in the drive
according to the requirements of the motor and the
equipment connected to it. Incorrect maximum frequency
settings can cause motor or equipment damage and personal
injury.

CAUTION

Before reversing the motor rotation direction, ensure that
this will not cause personal injury or equipment damage.

CAUTION

Make sure that no power correction capacitors are
connected to the drive output or the motor terminals to
prevent drive malfunction and potential damage.

CAUTION

Make sure that the drive output terminals (U, V, W) are not
connected to the utility line power as severe damage to the
drive may occur.

CAUTION

When the control terminals of two or more drive units are
connected in parallel, the auxiliary voltage for these control
connections must be taken from a single source which can
either be one of the units or an external supply.

CAUTION

The drive will start up automatically after an input voltage
interruption if the external run command is on.

CAUTION

Do not control the motor with the disconnecting device
(disconnecting means); instead, use the control panel start
and stop keys and, or commands via the I/O board of the
drive. The maximum allowed number of charging cycles of
the DC capacitors (i.e. power-ups by applying power) is five in
ten minutes.

CAUTION

Improper drive operation:

●

If the drive is not turned on for a long period, the
performance of its electrolytic capacitors will be reduced.

●

If it is stopped for a prolonged period, turn the drive on at
least every six months for at least 5 hours to restore the
performance of the capacitors, and then check its
operation. It is recommended that the drive is not
connected directly to the line voltage. The voltage should
be increased gradually using an adjustable AC source.

Failure to follow these instructions can result in injury
and/or equipment damage.

For more technical information, contact the factory or your
local Eaton sales representative.

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Содержание PowerXL DG1 Series VFD

Страница 1: ...PowerXL DG1 Series VFD Communication Manual Effective May 2014 New Information...

Страница 2: ......

Страница 3: ...RCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME...

Страница 4: ...roduct information You can also find information on local distributors or Eaton s sales offices Website Address www eaton com drives EatonCare Customer Support Center Call the EatonCare Support Center...

Страница 5: ...ntrol Cable Grounding 5 MODBUS RTU ON BOARD COMMUNICATIONS Modbus RTU Specifications 7 Commissioning 8 Modbus Communication Standards 9 MODBUS TCP ON BOARD COMMUNICATIONS Modbus TCP Specifications 16...

Страница 6: ...ure 18 Modbus TCP Unit ID 23 Figure 19 Module and Network Status 31 Figure 20 Human to Machine User Interface 32 Figure 21 Machine to Machine Industrial Environment Fast Communication 32 Figure 22 CAT...

Страница 7: ...Slave R Master max 22 bytes 13 Table 22 Process Data Master R Slave max 22 bytes 13 Table 23 Fieldbus Basic Input Table 14 Table 24 Binary Bits and Corresponding Outputs 14 Table 25 Speed Reference 14...

Страница 8: ...a Types 51 Table 72 Constructed Data Types 51 Table 73 Different Types of Resets Supported by the Identity Object 51 Table 74 Identity Object 52 Table 75 Connection Manager Object 53 Table 76 TCP IP I...

Страница 9: ...ble 104 PROFIBUS Cable Connections 82 Table 105 Recommended Cable 82 Table 106 PROFIBUS Parameters 84 Table 107 Application Class 86 Table 108 PROFIdrive Control Word 1 STW1 87 Table 109 Control Word...

Страница 10: ...ograms interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in th...

Страница 11: ...nce Be sure equipment is properly earthed Wear safety glasses whenever working on electronic controllers or rotating machinery WARNING The components in the drive s power section remain energized afte...

Страница 12: ...eir voltage using a multimeter set to measure the DC voltage Failure to follow these precautions may cause death or severe injury WARNING The opening of the branch circuit protective device may be an...

Страница 13: ...or must be connected or the cross section of the equipment grounding conductor must be at least 10 mm2 Cu Drive requires that only copper conductor should be used CAUTION Debounced inputs may not be u...

Страница 14: ...on and potential damage CAUTION Make sure that the drive output terminals U V W are not connected to the utility line power as severe damage to the drive may occur CAUTION When the control terminals o...

Страница 15: ...L040016EN Quick Start Guide MN040006EN User Manual CD CD040002EN and accessory packet The accessory packet includes Rubber grommets Control cable grounding clamps Additional grounding screw Inspect th...

Страница 16: ...manding motor control applications The input and output capability is designed with modularity in mind comprised of option boards each having its own input and output configuration The control unit is...

Страница 17: ...is plugged into either slot the board will not work but there is no danger to personal or for equipment damage Figure 3 DG1 Series Control Board Location Figure 4 Drive Control Board Layout Showing O...

Страница 18: ...r is applied to the PowerXL Drive Verify the board fits tightly in the metal clamp and plastic groove If the board seems to be difficult to install in the slot you should confirm that you are using on...

Страница 19: ...XL Series DG1 General Purpose Drive Option Boards Item Directive Product IEC 61800 2 Safety UL 508C IEC EN 61800 5 1 EMC at default settings Immunity EN IEC 61800 3 2nd environment Radiated emissions...

Страница 20: ...e figure shows a typical arrangement with a host computer master and any number maximum 31 slaves of frequency inverters Each frequency inverter has a unique address in the network This addressing is...

Страница 21: ...rt is connected via the A and B terminals on the drives control board Figure 7 Terminal Wiring Figure 8 Termination Resistor and Shielding Item Description Interface Data Transfer Method RS 485 half d...

Страница 22: ...pad Navigation to RS 485 Menu In this menu you will be able to scroll through the below settings to setup the communication protocol Table 7 Modbus RTU BACnet MS TP P20 2 Code Parameter Min Max Unit D...

Страница 23: ...the query The master can address individual slaves or initiate a broadcast message to all slaves Slaves return a message response to queries that are addressed to them individually Responses are not r...

Страница 24: ...messages sent from a master to slave devices contains additional information that the slave must use to take the action defined by the function code This can include items like discrete and register...

Страница 25: ...s Low 0x03 CRC High 0x3A CRC Low 0x25 Item Code Description Slave address 0x12 Function code 0x03 Start address High 0x07 Starting address 0x07D0 hex 2000 Start address Low 0xD0 Number of Holding Regi...

Страница 26: ...s Low 0xD0 Output value High 0x00 Output value 0x0005 hex 5 Output value Low 0x05 CRC High 0x4B CRC Low 0xE7 Item Code Description Slave Address 0x12 Function code 0x0F Starting Address High 0x00 Star...

Страница 27: ...reference With the Status Word SW read by the Master the status of the device can be seen Actual Value ACT and PD1 PD8 show the other actual values ID Modbus Register Group R W 1 98 40001 40098 30001...

Страница 28: ...ol Word Binary coded 2003 32003 42003 FB Speed Reference 0 100 00 2004 32004 42004 FB Process Data In 1 Integer 16 2005 32005 42005 FB Process Data In 2 Integer 16 2006 32006 42006 FB Process Data In...

Страница 29: ...0 4 The Actual value is 5000 and the DG1 output frequency is 50 00 5 Set FB control word Modbus Address 42000 value to 0hex 6 DG1 status is STOP ID Data Value Unit Scale 2104 Process Data OUT 1 32768...

Страница 30: ...and it is only used when one IP address stands for several endpoints Hardware Specifications Ethernet Port LED Indications Ethernet LED 1 Ethernet Link Status 2 Ethernet Link Speed Table 33 Ethernet L...

Страница 31: ...turns off Steady Red Major fault PowerXL has detected a non recoverable major fault Flashing Green Red 1 Self test PowerXL is performing its power up testing Module Status Network Status Indicator St...

Страница 32: ...nents in the network and avoid complex structures to minimize the length of response time and the amount of incorrect dispatches It is often a good practice to use a subnet that is different from othe...

Страница 33: ...herNet IP based on their network configuration Static IP address default configurations are as defined in PowerXL EtherNet IP network settings table provided in Connections and Wiring section The user...

Страница 34: ...e Keypad Using the PowerXL Drive Keypad to set the IP Address manually in the PowerXL EtherNet IP 1 Select IP addressing mode as Default static IP configurations will be loaded Note Change in IP addre...

Страница 35: ...ications PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 21 2 Using PowerXL drive keypad set the IP address in the PowerXL EIP to the desired address setting by a Setting Static IP Address Fi...

Страница 36: ...P On Board Communications 22 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com b Setting Static Subnet Mask Figure 16 Static Subnet Mask c Setting Static Default Gateway Figure 17 Static Defaul...

Страница 37: ...Make note of the changed IP Address 4 Power off the drive control and wait three minutes for the internal voltages to dissipate 5 Using PowerXL drive keypad read Active IP Address Keypad menu P20 3 2...

Страница 38: ...RC High 0x7E CRC Low 0x25 Item Code Description Slave address 0x12 Function code 0x02 Start address High 0x07 Starting address 0x07D0 hex 2000 Start address Low 0xD0 Number of Discrete Inputs High 0x0...

Страница 39: ...ode 0x05 Output address High 0x07 Starting address 0x07D0 hex 2000 Output address Low 0xD0 Output value High 0xFF Output value 0xFF00 hex 65280 Note Output value is 0x0000 or 0xFF00 Output value Low 0...

Страница 40: ...y coded 2102 32102 42102 FB General Status Word Binary coded 2103 32103 42103 FB Actual Speed 0 100 00 2104 32104 42104 FB Process Data Out 1 2105 32105 42105 FB Process Data Out 2 2106 32106 42106 FB...

Страница 41: ...atus Word Binary coded 2102 32102 42102 FB General Status Word Binary coded 2103 32103 42103 FB Actual Speed Hz 2104 32104 42104 FB Process Data Out 1 2105 32105 42105 FB Process Data Out 2 2106 32106...

Страница 42: ...Data OUT 1 32768 32767 2105 Process Data OUT 2 32768 32767 2106 Process Data OUT 3 32768 32767 2107 Process Data OUT 4 32768 32767 2108 Process Data OUT 5 32768 32767 2109 Process Data OUT 6 32768 327...

Страница 43: ...find the software installation at www Eaton com drives In a local network IP addresses are determined by the network server using DHCP protocol The user can also manually define the network address f...

Страница 44: ...irst indicator on Green 5 Turn second indicator if present on Green for approximately 0 25 second 6 Turn second indicator if present on Red for approximately 0 25 second 7 Turn second indicator if pre...

Страница 45: ...turns off Steady Red Major fault PowerXL has detected a non recoverable major fault Flashing Green Red 1 Self test PowerXL is performing its power up testing Module Status Network Status Indicator St...

Страница 46: ...ions including control safety synchronization motion configuration and information As a truly media independent protocol that is supported by hundreds of vendors around the world CIP provides users wi...

Страница 47: ...inimize the length of response time and the amount of incorrect dispatches It is often a good practice to use a subnet that is different from other devices not related to the drive control Figure 22 C...

Страница 48: ...ient device before fieldbus fault is generated Default communication timeout is 10seconds Note If the network cable is broken from PowerXL EtherNet IP slot a fieldbus error is generated immediately St...

Страница 49: ...ve Keypad Using the PowerXL Drive Keypad to set the IP Address manually in the PowerXL EtherNet IP 1 Select IP addressing mode as Default static IP configurations will be loaded Note Change in IP addr...

Страница 50: ...nications 36 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 2 Using PowerXL drive keypad set the IP address in the PowerXL EIP to the desired address setting by a Setting Static IP Address F...

Страница 51: ...igure 26 Static Default Gateway 3 Make note of the changed IP Address 4 Power off the drive control and wait three minutes for the internal voltages to dissipate 5 Using PowerXL drive keypad read Acti...

Страница 52: ...multipurpose control application has a selector parameter for every process data The monitoring values and drive parameters can be selected using the ID number Default selections are as in the table a...

Страница 53: ...0 Process Data IN3 Actual Value 1 to PID1 controller UINT 0 01 0 Process Data IN4 Actual Value 2 to PID1 controller UINT 0 01 0 Process Data IN5 Reference for PID2 controller UINT 0 01 0 Process Data...

Страница 54: ...ariables to the scanner The following example is for an RSLogix5000 with a CompactLogix L23E QB1 PLC controller Note Some PLCs do not support polled messaging for EtherNet IP For example the SLC500 on...

Страница 55: ...EtherNet IP On Board Communications PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 41 Select New from File menu New controller window will pop up Select the controller and assign unique name...

Страница 56: ...unications 42 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com Press OK Right click on Ethernet Select New Module Note PC on which RSLogix master is running and PowerXL device slave should be...

Страница 57: ...EtherNet IP On Board Communications PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 43 Select Module Type window will pop up Select PowerXL use filter to search PowerXL from catalog...

Страница 58: ...up as shown below Fill in unique name and appropriate IP address for PowerXL Press OK The device will get added under Ethernet module Note You must change the class1 connection from provided default...

Страница 59: ...ons PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 45 Choose the INT data type then select IO connection from the provided list After selecting desired I O assembly instance connection infor...

Страница 60: ...nications 46 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com After selecting the I O connection click OK For this example I O connection ASM23OT 73TO will be used The module definition window...

Страница 61: ...EtherNet IP On Board Communications PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 47 After pressing OK the following warning will pop up Press Yes Warning snapshot...

Страница 62: ...y 2014 www eaton com Then select OK on the New Module Window and the PowerXL drive will be added to the EtherNet IP Network on the left in this case under the CompactLogix EtherNet IP master port as s...

Страница 63: ...o RSLogix5000 These tags are automatically aliased to the generic I O tags created by RSLogix5000 The generic tags shown above for the PowerXL drive are an example This means you will not have to type...

Страница 64: ...EDS Is the abbreviation for Electronic Data Sheet a file on disk that contains configuration data for specific device types You can provide configuration support for your device by using a specially...

Страница 65: ...rface Ethernet Link Assembly Motor Data Control Supervisor AC DC Drive Vendor Parameter Class Inst Class Inst Class Inst Class Inst Class Inst Class Inst Class Inst Class Inst Class Inst 01 Get_Attrib...

Страница 66: ...ax Instances UINT Get 1 03h Number of instances UINT Get 1 06h Maximum ID Class Attribute UINT Get 7 07h Maximum ID Instance Attribute UINT Get 7 Class Services 0Eh Get_Attribute_Single 01h Get_Attrib...

Страница 67: ...Revision UINT Get 02h Max Instances UINT Get 03h Number of Instances UINT 04h Optional attribute list STRUCT of Get Number of optional attributes UINT 06h Maximum ID Number Class Attributes UINT Get 0...

Страница 68: ...00 06h Maximum ID Class Attribute UINT Get 7 07h Maximum ID Instance Attribute UINT Get 0Bh Class Services 01h Get_Attributes_All 0Eh Get_Attribute_Single Instance Attributes 01h Status DWORD Get 01...

Страница 69: ...0 Array of Attributes Array of UINT 07 00 08 00 09 00 0A 00 06h Maximum ID Class Attribute UINT Get 07 07h Maximum ID Instance Attribute UINT Get 0A Class Services 01h Get_Attributes_All 0Eh Get_Attri...

Страница 70: ...01h Revision UINT Get 2 02h Max Instance UINT Get 0X7F 03h Number of Instances UINT Get 0X0B 04h Optional Attribute List Struct of Get Number of Attributes UINT 01 Array of Attributes Array of UINT 04...

Страница 71: ...t UINT Get 4 1 8 0Fh Base Speed UINT Get 1440 300 20000 Instance 2 Attributes 03h Motor Type USINT V Get Squirrel cage Induction Motor 7 06h First Rated Current UINT NV Get Set 126 1 5000 07h First Ra...

Страница 72: ...02h Max Instance UINT Get 1 03h Number of Instances UINT Get 1 Class Services 0Eh Get_Attribute_Single Instance Attributes 03h Run1 RunForward BOOL Get Set 0 0 1 04h Run2 RunReverse BOOL Get Set 0 0 1...

Страница 73: ...t DSP 2330h 4 Charging Switch Fault DSP A000h 5 Emergency Stop Fault MCU A001h 6 Saturation Trip Fault DSP A002h 7 System Fault Fault DSP MCU A003h 8 UnderVoltage Configurable Fault DSP 3220h 9 Input...

Страница 74: ...DSP 66d 31 Encoder Fault Fault MCU 7305h 32 AIN 4mA 4to20mA Configurable No Action MCU A011h 33 External Fault Configurable Fault MCU 9000h 34 Keypad Communication Fault Fault MCU A012h 35 FieldBus co...

Страница 75: ...0Eh Get_Attribute_Single Instance Attributes Default Min Max 03h AtReference BOOL Get 0 04h NetRef BOOL Get Set 0 06h DriveMode USINT Get 0 07h SpeedActual INT Get 0 08h SpeedRef INT Get Set 0 0Bh To...

Страница 76: ...lowing method to calculate requested drive parameter ID Drive parameter ID instance ID higher byte attribute ID lower byte Table 83 Vendor Specific Objects Note All the drive parameters given in the a...

Страница 77: ...eference is sent to the Drive only if Motor Control Mode is set to Torque Control Note Torque Reference is send to the Drive as a Process Data 1 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0...

Страница 78: ...pm 4 FBProcessDataIn1 Low Byte 5 FBProcessDataIn1 High Byte 6 FBProcessDataIn2 Low Byte 7 FBProcessDataIn2 High Byte Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 FBFixedControlWord Low Byte...

Страница 79: ...r Control Supervisor Object and Drive State table specified at end of Input Instances section Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Running1 Faulted 1 2 Speed Actual Low Byte rpm 3 Sp...

Страница 80: ...een 0 and 10000 In the application the value is scaled in percentage of frequency area between set minimum and maximum frequency 0 0 00 10000 100 00 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit...

Страница 81: ...sWord Low Byte 1 FBStatusWord High Byte 2 Speed Actual Low Byte 1 3 Speed Actual High Byte 1 4 RPM Speed Actual Low Byte 2 5 RPM Speed Actual High Byte 2 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10...

Страница 82: ...ual Low Byte 2 3 Speed Actual High Byte 2 4 ProcessDataOut1 LowByte 5 ProcessDataOut1 HighByte 6 ProcessDataOut2 LowByte 7 ProcessDataOut2 HighByte 8 ProcessDataOut3 LowByte 9 ProcessDataOut3 HighByte...

Страница 83: ...ork BACnet provides a method by which computer based control equipment from different manufacturers can work together or interoperate For this to be achieved components must be able to exchange and un...

Страница 84: ...ping the Cable Also strip the cable now at such a distance from the terminal that you can fix it to the frame with the grounding clamp Strip the cable at a maximum length of 0 59 in 15 mm IMPORTANT Do...

Страница 85: ...able runs remember to keep the distance between the fieldbus cable and the motor cable at a minimum of 11 81 in 30 cm 8 The bus termination must be set for the first and last device of the fieldbus li...

Страница 86: ...the fieldbus parameters may differ from application to application The exemplary paths below apply to the G Max HVAC drive Figure 35 BACnet Parameter Navigation 1 First ensure that the right fieldbus...

Страница 87: ...termined by the value of the Max_Master property of the device object It is recommended that MAC address 0 be reserved for the MS TP router and MAC address 255 is used for broadcasts Instance Number T...

Страница 88: ...ReinitializeDevice B Alarms and Events Not supported Schedules Not supported Trends Not supported Network Management Not supported Table 97 Supported Object Types and Properties Summery Property Devic...

Страница 89: ...ts Max_Master Max_Info_Frames Device_Address_Binding Database_Revision Configuration_Files Last_Restore_Time Backup_Failure_Timeout Active_Cov_Subscriptions Max_Segments_Accepted Slave_Proxy_Enable Au...

Страница 90: ...BV5 At Set point Ref Frequency reached False True R BV6 At Zero Speed Motor Running at zero speed False True R BV7 Motor Ctrl source Command to change active source for controlling motor LocalMotorCtr...

Страница 91: ...tor Voltage Volts R AV8 Unit Temperature Heatsink Temperature C R AV9 Motor Torque In of motor nominal Torque Percent R AV10 Operating Days Operating Days resettable Day R AV11 Operating Hours Operati...

Страница 92: ...BACnet MS TP On Board Communication 78 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com Fault Tracing...

Страница 93: ...stations are used repeaters are required PROFIBUS Specifications Table 100 PROFIBUS Technical Data Line length depends on different transmission speeds Table 101 Line Length Items Value Terminal DB9 c...

Страница 94: ...gure 36 Com1 PROFIBUS Card Layout LEDs PROFIBUS LEDs are as stated below Table 102 PROFIBUS LEDs ON GREEN the left one BF RED the middle one SF RED the right one Fault condition ON OFF OFF Everything...

Страница 95: ...e connector for DB9 Customer side connector for 5 0 mm Pin Number Purpose Housing Shield Connected to PE 1 No use or Shield shield or protect GND 2 No use or M24 Minus 24V output Voltage 3 RXD TXD P P...

Страница 96: ...S connection Table 104 PROFIBUS Cable Connections Table 105 Recommended Cable Parameter Line A Line B Impedance 135 165 3 20 MHz 100 130 f 100 kHz Capacity 30 pF m 60 pf m Resistance 100 km Wire gauge...

Страница 97: ...card is inserted to the slot the device will recognize it and will show a warning for Device Added This warning will be shown for 5 seconds and will go away Once the card is detected the keypad will s...

Страница 98: ...x047F to give run command from PLC 3 Drive is in Run mode 4 Set Frequency reference to xx 5 Drive follows frequency reference 6 Set control word value to 0x047E to give off command from PLC 7 Drive is...

Страница 99: ...nsmitted between stations over the bus User data are not evaluated by the PROFIBUS transmission protocol The meaning is specified in the profiles In addition the profiles specify how PROFIBUS DP is to...

Страница 100: ...ange of drive application from the most simple frequency convertor up to highly dynamic synchronized multi axis systems with a single profile PROFIdrive defines six application categories but PowerXL...

Страница 101: ...a standstill 2 1 No Quick Stop no OFF 3 All Quick Stop OFF3 commands are withdrawn 0 Quick Stop OFF 3 Quick stop if required withdraw the operating enable the drive is decelerated as fast as possible...

Страница 102: ...be reset in MCU 3 0x040F Run Command without RFG Motor Off as no RAMP Generator 4 0x0407 Clear Run Command Motor Off as earlier 5 0x041F Run Command with RFG and without Set point Motor Off as no Set...

Страница 103: ...operation The related fault numbers are in the fault buffer 0 No Fault 4 1 Coast Stop Not Activated No OFF 2 0 Coast Stop Activated OFF 2 Coast Stop OFF 2 command is present 5 1 Quick Stop Not Activat...

Страница 104: ...the drive The function to be monitored are selected by a drive parameter The scaling of the integers sent to the master as Actual Values depends on the selected function 14 1 Device Specific N A 0 Dev...

Страница 105: ...b The internal condition fault with ramp stop also activates this transition Information on the general state diagram The green blocks represent states the arrows represent transitions From several s...

Страница 106: ...values The following values are permissible for the signal numbers 0 not assigned 1 99 standard signal numbers profile specific signal numbers 100 65535 signal numbers device specific The PowerXL PRO...

Страница 107: ...sponse Parameter value Per addressed parameter there is a segment for the parameter values Depending on the request ID parameter values appear only either in the request or in the reply Words and Doub...

Страница 108: ...t a DO but representative of the access to the drive unit 0x01 0xFE DO ID Number 1 254 0xFF Reserved No of Parameters Unsigned 8 0x00 Reserved There may be an additional limitation through the communi...

Страница 109: ...e word 0x44 Error 0x45 0xFF Reserved No of Values Unsigned 8 0x00 0xEA Quantity 0 234 Limitation because of 240 Bytes Data block size compatible with former PROFIdrive version 3 1 2 0xEB 0xFF Reserved...

Страница 110: ...DP master and slave takes place via the input output data field The master writes to slave s output data and the slave answers by sending the contents of its inputs data to master The content of the...

Страница 111: ...werXL DG1 PROFIBUS Slave on PROFIBUS network PROFIBUS Master is needed which can communicate with PowerXL DG1 PROFIBUS Slave The term configuring refers to the arranging of racks modules distributed I...

Страница 112: ...Communication Cards 98 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com IM151 8 PN DP CPU Configuration Process Step 1 Open Simatic manager from start menu Step 2 Step_2 It will open New Proj...

Страница 113: ...PROFIBUS DP External Communication Cards PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 99 Step 3 Select default next option Step 4 Select language from available option...

Страница 114: ...ternal Communication Cards 100 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com Step 5 Give a new name to default project and click on to finish option Step 6 Simatic Manager will open with ne...

Страница 115: ...mmunication Cards PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 101 Step 7 Delete CPU312 1 from SIMATIC 300 Station which gets added by default Step 8 Select SIMATIC 300 station and right c...

Страница 116: ...PROFIBUS DP External Communication Cards 102 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com Step 9 Hardware configuration wizard will open for Demo Project...

Страница 117: ...PROFIBUS DP External Communication Cards PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 103 Step 10 Delete 0 UR Universal Rack as showed which was added by default...

Страница 118: ...ay 2014 www eaton com Step 11 Now search part no device in hardware catalog as shown below Note If required CPU is unavailable in hardware category download hardware software package HSP for respectiv...

Страница 119: ...Communication Cards PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 105 Step 12 Drop and drag selecting respective device in rack section Configure Ethernet interface PN IO with your local n...

Страница 120: ...PROFIBUS DP External Communication Cards 106 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com Step 13 Now search for DP master with part number to attach it with CPU...

Страница 121: ...rnal Communication Cards PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 107 Step 14 Drop and drag in module of IM 151 8 PN DP CPU and set station address 10 transmission rate baud rate 12Mbp...

Страница 122: ...PROFIBUS DP External Communication Cards 108 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com...

Страница 123: ...PROFIBUS DP External Communication Cards PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 109 Step 15 Now install GSD files for PowerXL DG1 PROFIBUS Card...

Страница 124: ...PROFIBUS DP External Communication Cards 110 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com Step 16 After successful installation update catalog...

Страница 125: ...PROFIBUS DP External Communication Cards PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 111 Step 17 Now search in PROFIBUS DP added GSD file PowerXL...

Страница 126: ...S DP External Communication Cards 112 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com Step 18 Double click on PowerXL DG1 PROFIBUS DP Card and set card station address and transmission rate C...

Страница 127: ...S DP External Communication Cards PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 113 Step 19 Select standard telegram 1 from available PowerXL DG1 PROFIBUS Card Set output address and input...

Страница 128: ...PROFIBUS DP External Communication Cards 114 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com Step 20 Now save and compile...

Страница 129: ...PROFIBUS DP External Communication Cards PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 115 Step 21 Now select module IM 151 8 PN DP CPU and go to PLC option and click on download option...

Страница 130: ...PROFIBUS DP External Communication Cards 116 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com Click on YES to restart the module LED of IM 1518 PN DP CPU is turned into RUN mode...

Страница 131: ...IBUS DP External Communication Cards PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 117 Step 22 Click on PowerXL DG1 PROFIBUS Card and select Standard Telegram 1 Monitor Modify wizard will o...

Страница 132: ...PROFIBUS DP External Communication Cards 118 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com...

Страница 133: ...O2 Filter Time B10 2 18 1 284 274 201 AO2 Scale B10 2 19 1 285 278 201 AO2 Inversion B10 2 2 1 129 260 2 AI1 Signal Range B10 2 20 1 286 275 201 AO2 Offset B10 2 3 1 130 264 2 AI1 Custom Min B10 2 4 1...

Страница 134: ...Time B3 2 11 1 239 274 100 AO1 Scale B3 2 12 1 237 278 100 AO1 Inversion B3 2 13 1 240 275 100 AO1 Offset B3 2 14 1 898 276 101 AO2 Mode B3 2 15 1 269 460 101 AO2 Function B3 2 16 1 270 279 101 AO2 Mi...

Страница 135: ...0 DO1 Function B9 2 2 1 245 461 201 DO2 Function B9 2 3 1 246 461 202 DO3 Function B9 2 4 1 916 343 2 Thermistor Config M1 1 502 0 Output Frequency M10 9 822 4 Motor Temperature M11 15 2 1 Torque Refe...

Страница 136: ...l Reference P1 13 137 437 0 Remote 1 Reference P1 14 1679 622 3 Reverse Enable P1 2 102 20 1 Max Frequency P1 3 103 130 0 Accel Time 1 P1 4 104 134 0 Decel Time 1 P1 5 113 210 0 Motor Nom Current P1 6...

Страница 137: ...1338 2800 0 PID1 Feedforward Func P10 39 1 1339 2801 0 PID1 Feedforward Gain P10 4 1 1297 2870 0 PID1 Process Unit P10 40 1 1340 2810 0 PID1 Feedforward 1 Source P10 41 1 1341 2811 0 PID1 Feedforward...

Страница 138: ...ack 1 Source P11 33 1 1395 2172 1 PID2 Feedback 1 Min P11 34 1 1396 2173 1 PID2 Feedback 1 Max P11 35 1 1397 2117 1 PID2 Feedback 2 Source P11 36 1 1398 2181 1 PID2 Feedback 2 Min P11 37 1 1399 2182 1...

Страница 139: ...62 2223 0 Stop DC Brake Frequency P14 4 1 255 2222 1 Stop DC Brake Time P14 5 1 251 2204 0 Brake Chopper P14 6 1 266 2214 0 Flux Brake P14 7 1 265 2217 0 Flux Brake Current P15 1 1 535 538 0 Fire Mode...

Страница 140: ...l P19 11 1 499 3120 2 Interval 3 On Time P19 12 1 501 3121 2 Interval 3 Off Time P19 13 1 523 3122 2 Interval 3 From Day P19 14 1 524 3123 2 Interval 3 To Day P19 15 1 525 3124 2 Interval 3 Channel P1...

Страница 141: ...stom Min P2 4 1 177 265 0 AI1 Custom Max P2 5 1 174 266 0 AI1 Filter Time P2 6 1 181 267 0 AI1 Signal Invert P2 7 1 178 268 0 AI1 Joystick Hyst P2 8 1 179 271 0 AI1 Sleep Limit P2 9 1 180 272 0 AI1 Sl...

Страница 142: ...5 0 Static Default Gateway P21 1 1 340 323 0 Language P21 1 10 628 326 0 Default Page P21 1 11 629 330 0 Timeout Time P21 1 12 630 324 0 Contrast Adjust P21 1 13 631 330 1 Backlight Time P21 1 14 632...

Страница 143: ...421 5 Decel Pot Value P3 2 190 414 0 Start Signal 1 P3 20 1 216 405 0 Reset Pot Zero P3 21 196 406 0 Remote Control P3 22 197 406 1 Local Control P3 23 209 407 0 Remote 1 2 Select P3 24 1 217 403 0 Se...

Страница 144: ...461 0 DO1 Function P5 10 1 160 1102 0 Torque Limit Supv Val P5 11 1 161 1200 0 Ref Limit Supv P5 12 1 162 1100 0 Ref Limit Supv Val P5 13 1 163 2205 1 Ext Brake Off Delay P5 14 1 164 2205 0 Ext Brake...

Страница 145: ...41 2 Skip F3 Low Limit P7 2 139 437 1 Remote 2 Reference P7 20 261 42 2 Skip F3 High Limit P7 21 264 43 0 Prohibit Accel Decel Ramp P7 22 267 639 0 Power Loss Function P7 23 268 151 0 Power Loss Time...

Страница 146: ...rent Limit P8 38 1615 283 1 Negative Iq Current Limit P8 39 1620 254 0 Flux Reference P8 4 108 61 0 V Hz Ratio P8 40 1621 223 1 Stop State Magnetization P8 41 1622 132 0 Start Boost Rise Time P8 42 16...

Страница 147: ...9 24 321 846 0 Wait Time P9 25 322 846 1 Trail Time P9 26 323 847 0 Start Function P9 27 324 845 0 Undervoltage Attempts P9 28 325 845 1 Overvoltage Attempts P9 29 326 845 2 Overcurrent Attempts P9 3...

Страница 148: ...Appendix A Parameter ID List 134 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com...

Страница 149: ...Appendix A Parameter ID List PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com 135...

Страница 150: ...Appendix A Parameter ID List 136 PowerXL DG1 Series VFD MN040010EN May 2014 www eaton com...

Страница 151: ......

Страница 152: ...egrated solutions to solve our customers most critical challenges Our focus is on delivering the right solution for the application But decision makers demand more than just innovative products They t...

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