14
Green Motion EV smart breaker chargers
EV DIRECT CONNECT AND JUNCTION BOX KITS
www.eaton.com
EV DIRECT CONNECT AND JUNCTION BOX KITS INSTALLATION
Connect EV smart breaker charger & EV connector
D
STEP D-2
EV direct c junction box kit
Connection data:
Connection method
Screw connection
Screw thread
M4
Stripping length
39.00 inches (10.0 mm)
Tightening torque, minimum
13.30 in-lb (1.5 Nm)
Tightening torque, maximum
15.90 in-lb (1.8 Nm)
• Terminate all conductors of the
EV connector to the terminal blocks .
Match the color of each EV connector
conductor to the color of the terminal block .
• Tighten the NM/SE connector .
• Remove the appropriate ¾-inch loadcenter
knockouts .
• Secure the EV smart breaker charger
conductors to the junction box and loadcenter .
• High-voltage conductors (Line 1, Line 2, EV
connector ground) and low-voltage conductors
(+12 Vdc and J1772 Pilot) can be routed within
the same conduit if all insulated conductors
are rated for at least 250 V . Otherwise, the
high-voltage and low-voltage conductors must
occupy different conduit .
• Secure the conductors to the junction box and
loadcenter using two NM/SE connectors .
• Connect the conductors in the terminal blocks
according to the wiring diagram to the right .
• Tighten all connectors .
• Install the cord management bracket on the
wall near the junction box . (Instructions for
installing the cord management bracket can
be found in
Step E-1
) .
The cord management
bracket must be installed in an orientation so
that the EV connector cable coming out of the
junction box can be wrapped around the cord
management bracket .
NOTE: The pilot conductor
(ORANGE)
is 1 inch shorter than
all other conductors in the EV connector cord assembly. This
difference in conductor lengths must be maintained to comply
with NFPA Article 625.19.
EV connector wire color code:
1.
(ORANGE)
J1772 pilot
2. (BLUE)
+12 Vdc
3.
(GREEN)
EV connector ground
4.
(RED)
Line 1
5.
(BLACK)
Line 2
Figure 5
4
5
3
1
2
