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Installation Guide: EV direct connect and junction box kits

EV DIRECT CONNECT AND JUNCTION BOX KITS

www.eaton.com

EV direct c junction box kit installation in an Eaton BR loadcenter or PRL3X panelboard

The following sections detail the instructions for various installation options.
Failure to follow these instructions may result in nonfunctional and/or unprotected equipment.

Fault

Ready

Acti

ve

EV

CC-LED

240

VA

C 30A

Fault

Ready

Acti

ve

EV

CC-LED

240

VA

C 30A

EV direct connect kit installation in an Eaton BR loadcenter or PRL3X panelboard

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Содержание Green Motion

Страница 1: ...Installation guide EV direct connect and junction box kits Green Motion EV smart breaker chargers ...

Страница 2: ...Fa ul t Re ad y Ac tiv e EV CC L ED 24 0V AC 30 A Fa ul t Re ad y Ac tiv e EV CC L ED 24 0V AC 30 A ...

Страница 3: ...ox kit 4 ROUTINE OPERATION 5 6 EV smart breaker charger operation 5 LED indicator descriptions 6 INSTALLATION 7 15 Safety information 7 General reference 8 EV direct connect and junction box kits installation 9 15 Installation overview 9 A Connect EV smart breaker charger 10 B Insert conductors into loadcenter 11 C Connect EV connector 12 D Connect EV smart breaker charger EV connector 13 14 E Ins...

Страница 4: ...m EV direct connect kit EV direct connect junction box kit Installs directly in BR loadcenters or PRL3X panelboards close to where the electric vehicle is parked Installs directly in BR loadcenters or PRL3X panelboards Includes a junction box for when the electric vehicle is parked further away ...

Страница 5: ...e with the Society of Automotive Engineers J1772 charging standard In addition to traditional thermal magnetic protection EV smart breaker chargers Protect from ground faults and provide automatic reset so no user interaction is needed Instruct the vehicle on how much current to draw to keep from overloading the circuit Protect users with interlocked power so that power is never available at the c...

Страница 6: ... breaker charger 2 Cord management bracket 3 J1772 EV connector and 25 ft cordset 4 NM SE connector 5 Junction box Fault Rea dy Active U S T Y P E 3 R IP 5 4 S A E J 1 7 7 2 TM 1 2 3 4 Fault Rea dy Active U S T Y P E 3 R IP 5 4 S A E J 1 7 7 2 TM 1 5 2 3 x2 4 Required items not included 10 woodscrew 1 1 2 inches long x4 1 7 7 kW EV smart breaker charger 2 Cord management bracket 3 J1772 EV connect...

Страница 7: ...button Reset the Wi Fi antenna module and regain connectivity or clear any errors that may have occurred during the BlinkUp process Smart breaker status LEDs LEDs show how loaded the circuit is compared to its capacity The color of the LEDs will range from off indicating no load or too small of a load detected Green indicates a low load yellow indicates a medium load and red indicates a high load ...

Страница 8: ...ld LoadTimeout Following a complete loss of power during an active charging session a phenomenon occurs called Cold LoadTimeout When power is restored there may be a 2 5 minute delay to resume charging per SAE J2894 State Blink Type Color Idle Ready No Blink EV connector EV pole only Heartbeat EV charger heartbeat No Blink Medium Long Short Vehicle connected Vehicle connected EVSE ready Vehicle ch...

Страница 9: ...ON NOT REQUIRED THIS DEVICE SHOULD BE SUPERVISED WHEN USED AROUND CHILDREN WARNING TURN OFF OR DISCONNECT THE POWER SUPPLYING THIS EQUIPMENT BEFORE BEGINNING WORK THIS MAY REQUIRE THAT YOU CONTACT YOUR ELECTRIC UTILITY TO DISCONNECT POWER TO AN EXISTING LOADCENTER THE LINE SIDE OF THE MAIN BREAKER IS ENERGIZED UNLESS POWER IS DISCONNECTED UPSTREAM EATON WILL NOT ASSUME RESPONSIBILITY FOR PROPERTY ...

Страница 10: ...ric vehicle supply equipment shall be stored or located at a height of not less than 18 inches 450 mm and not more than 4 ft 1 2 m above the floor level for indoor loca tions and 24 inches 600 mm above the grade level for outdoor locations Americans with Disabilities Act requirements to consider for workplace charging installation The ADA and workplace charging The Americans with Disabilities Act ...

Страница 11: ... loadcenter or PRL3X panelboard The following sections detail the instructions for various installation options Failure to follow these instructions may result in nonfunctional and or unprotected equipment Fau lt Rea dy Act ive EVC C L ED 240 VA C 30A Fau lt Rea dy Act ive EVC C L ED 240 VA C 30A EV direct connect kit installation in an Eaton BR loadcenter or PRL3X panelboard ...

Страница 12: ...e green pigtail conductor 2 to panel ground ensure the connection is secure per the designated torque specifications Install the EV smart breaker charger 3 to the desired location in the loadcenter panelboard If the EV smart breaker charger is a type BAB bolt on device screw the breaker into the panelboard LINE bus If the EV smart breaker charger is a type BR plug on device plug the breaker into t...

Страница 13: ...EV connector or junction box are connected to the EV smart breaker charger directly inside the loadcenter The NM SE connector 1 for the EV connector cord or junction box conductors 2 must be installed at the loadcenter knockout 3 STEP B 1 4 2 1 EV direct connect and junction box kits 3 Reference 1 3 4 inch NM SE connector 2 EV connector cord or junction box conductors 3 Loadcenter knockout 4 NM SE...

Страница 14: ...begin blinking The indicator LEDs on the EV connector will begin blinking If no LED indicators are on there is no power to the EV connector Finally ensure the EV smart breaker charger handle is in the ON position Turn the EV smart breaker charger on by moving the breaker handle from the OFF to the ON position STEP C 1 EV direct connect kit EV connector wire color code 1 GREEN EV connector ground 2...

Страница 15: ...mount the junction box to the wall Remove the appropriate inch junction box knockouts 1 to insert the EV smart breaker charger conductors 2 and EV connector cord 3 Install the NM SE connector 4 in the knockout where the EV connector cord will be inserted Insert the EV connector cord through the NM SE connector in the knockout STEP D 1 EV direct connect junction box kit 1 1 2 3 4 Supply line conduc...

Страница 16: ...Pilot can be routed within the same conduit if all insulated conductors are rated for at least 250 V Otherwise the high voltage and low voltage conductors must occupy different conduit Secure the conductors to the junction box and loadcenter using two NM SE connectors Connect the conductors in the terminal blocks according to the wiring diagram to the right Tighten all connectors Install the cord ...

Страница 17: ...he four mounting holes Using the marks aligned with the stud pre drill a 1 8 inch hole at both of the hole locations to a depth of 5 8 inches For the other two holes the ones not aligned with the stud drill a clearance hole to the size specified for an appropriate drywall anchor or toggle bolt Install the two drywall anchors or toggle bolts to the holes Attach the cord management bracket to the wa...

Страница 18: ...BIMP003 RF radiation exposure statement This equipment complies with FCC RF radiation exposure limits set forth for an uncontrolled environment This equipment should be installed and operated with a minimum distance of 20 centimeters between the radiator and your body Canada low power license exempt radio communication devices RSS 210 Common information operation is subject to the following two co...

Страница 19: ...Wi Fi signal is available where the EV smart breaker charger has been installed Get started by downloading the Green Motion EV Charger Manager app Available on IOS and Google Play stores Name your charger Enter your Wi Fi credentials Connect your breaker following the steps in the app To use the EV smart breaker charger with your preferred charge management system please visit our developer portal...

Страница 20: ... operation or maintenance not in conformance with Seller s recommendations including as set forth in these Terms and Conditions of Sale and industry standard practice or due to accident misuse abuse or negligence This warranty does not cover breach of data or system security including that of information technology infrastructure computers software hardware databases electronic systems including d...

Страница 21: ... solutions You can also refer to the installation video under the Resources section of the product web page Why is the charger s RED LED flashing after GFCI Test button is pushed The charger entered a permanent fault mode since a GFCI self test is initiated while the EV connector is not plugged into the EV Double press and hold the smart breaker display button for 15 seconds to clear the fault Why...

Страница 22: ...d OH 44122 United States Eaton com 2021 Eaton All Rights Reserved Printed in USA Publication No IL191009EN August 2022 Eaton is a registered trademark All trademarks are property of their respective owners Proof 1 August 12 2022 11 49 AM ...

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