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Preventative maintenance instructions

If any issues are found regarding the below, contact PS-WarrantyServices@

Eaton.com for assistance on transformers under warranty. Additionally, these 

reports must be available upon request to maintain warranty period.

Transformer Exterior Maintenance

Items to Inspect

Points to be Checked

Remedial Action

Frequency

Exterior Surfaces

Inspect for evidence of tampering, battered metal, 

gouges, etc. Check for any damage that would 

allow the entrance of wires or other metallic 

devices.

Any such damage should be repaired 

immediately.

Annual

Paint or Protective Coatings

Inspect for scratches or weathering.

Any such damage should be touched up 

immediately. 

Annual

Tank Leaks

Check tank exterior for signs of a leak.

Any such leaks should be repaired immediately. Annual

General Location

Check the area around the transformer for stored 

tools, materials, equipment or debris.

Anything on or against the transformer should 

be removed.

Annual

General Location

Walk completely around unit and listen for 

abnormal noises; should be a steady hum without 

intermittent rattling

Any such abnormal noises should be reported 

and investigated.

Annual

Pad

Verify that pad has not tilted resulting in a 

transformer that is more than 5° from horizontal.

If pad support is compromised or out of level 

greater than 5°, repair it immediately.

Annual

Nameplates

Abnormal or unexpected fading of nameplates or 

decals.  

Contact your Eaton representative for 

replacement nameplates and decals as 

necessary.

Annual

Unusual Odors

Smells of fluid or burning. This could be indicative 

of an unseen leak under the base. Also, inspect the 

concrete around the perimeter of the transformer 

base for oil spotting.

Any such abnormal odors should be reported 

and investigated.

Annual

Cabinet Interior Maintenance

Items to Inspect

Points to be checked

Remedial Action

Frequency

Gauges and Controls

Check for proper operation. 

Repair or replace damaged or defective 

equipment.

Annual

Equipment Leaks

Inspect drain cocks, plugs, fuse mountings, and 

switches. Look for evidence of insulating liquid 

seepage around tank-wall gaskets, seals, etc.

Repair as required. Replacement of gaskets or 

seals in the tank wall may require that the tank 

be opened and the insulating liquid lowered 

to the appropriate level. For instruction on 

opening the tank and for draining and replacing 

the insulating liquid, refer to the 

Insulating 

Liquid Maintenance

 section.

Annual

Tank Pressure

Check that pressure/vacuum gauge does not 

remain at zero for an extended period of time. It 

is preferable that a given unit not cycle between 

negative and positive pressures on a daily basis. 

Commissioning pressures have been documented 

in a separate paper based on the top fluid 

temperature. Any observed readings lower than -2 

psig or greater than +7 psig indicate a condition 

that can and should be corrected.

If the pressure/vacuum gauge remains at zero 

for an extended period of time this may be 

evidence of air leakage in and out of the tank. 

A leak test should be performed by adding 

nitrogen to the airspace and observing for loss 

of pressure over an interval of a minimum of 

12 hours. If the pressure is lost, locate the leak 

and repair immediately.

Annual

WARNING

Hazardous voltage. Can cause severe injury, death, or 

damage to equipment. De-energize transformer from 

a remote upstream source before opening cabinet 

and doing cabinet interior inspection or maintenance. 

Check that all transformer terminals and bushings have 

zero voltage. Ground transformer following industry 

accepted safe grounding practices.

26

Three-phase pad-mounted compartmental type installation and maintenance instructions

   MN202001EN   August 2015

Содержание COOPER POWER SERIES

Страница 1: ...ER POWER SERIES Distribution Transformers MN202001EN Effective August 2015 Supersedes S210 12 1 August 2013 Three phase pad mounted compartmental type transformer installation and maintenance instruct...

Страница 2: ...NTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Ea...

Страница 3: ...Loadbreak Switches 11 Tap Changer 12 Dual Voltage and Delta Wye Switch 14 Vacuum Fault Interrupter VFI 15 Air Switches Arc Strangler 16 Surge Arresters 17 MAINTENANCE Exterior Maintenance 19 Cabinet I...

Страница 4: ...ions when working around high voltage lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe...

Страница 5: ...er capacity When using a forklift lift with the transformer tank closest to the mast of the forklift since most of the transformer weight is in the tank Pallet mounted equipment may also be moved by c...

Страница 6: ...abinet the installation will not provide the security needed to prevent tampering by the public Add a permanent mortar seal to fill the gaps Pre service inspection exterior New transformers or transfo...

Страница 7: ...e on underside of the tank cover or man hole cover 2 Loose shifted or damaged parts bushings fuse holders etc 3 Broken or loose connections 4 Contaminated insulating liquid sediment or foreign objects...

Страница 8: ...ransformer nameplate Transformer neutrals must be connected to system neutrals Leads and connections that are not used must be insulated from ground and all other leads Livefront transformer connectio...

Страница 9: ...furnished with the transformer Liquid temperature gauge Transformers may be furnished with a temperature gauge as optional equipment to indicate the top liquid temperature in the tank in degrees Cels...

Страница 10: ...sformer Pressure relief device Transformers may have a cover mounted pressure relief device PRD in addition to the faceplate mounted pressure relief valve PRV standard on all three phase pad mounted d...

Страница 11: ...minals following industry accepted safe grounding practices Grounding secondary terminals protects against situations such as a standby generator energizing transformer from the secondary circuit Foll...

Страница 12: ...valve to open valve Hold the valve open for 30 seconds after pressurized air can no longer be heard hissing through the valve 2 Close pressure relief valve and wait 30 seconds 3 Pull pressure relief...

Страница 13: ...from fuse cartridge 1 Use 3 4 inch and 1 2 inch wrenches to remove end plug see Figure 13 2 Use screwdriver or other tool to straighten tulip tip end of fuse link and push fuse link out of fuse cartri...

Страница 14: ...facturer s product literature for maximum interrupting ratings Internal cartridge fuse replacement 1 Verify that tank is grounded De energize transformer from a remote upstream source Ground all bushi...

Страница 15: ...n cause an explosion or fire Use a hotstick to operate transformer loadbreak equipment After operating transformer loadbreak equipment check that voltages at transformer terminals are the expected val...

Страница 16: ...clockwise to loop thru transformer open The transformer is now OPEN and the loop conductor is electrically connected 3 Move index plate between loop thru transformer open and line b only 4 Rotate swit...

Страница 17: ...e handle to desired position and allow pointer to drop into slot of index plate 5 Secure handle in its new position by tightening lock screw through index plate until it bottoms 6 Padlocking may be ac...

Страница 18: ...position as follows 1 Verify that tank is grounded De energize transformer from a remote upstream source Ground all bushings and terminals before operating dual voltage or delta wye switch 2 Back out...

Страница 19: ...Do not operate loadbreak equipment if a fault condition is suspected Doing so can cause an explosion or fire Use a hotstick to operate transformer loadbreak equipment After operating transformer load...

Страница 20: ...erly and that electrical circuit conditions are as expected Before servicing transformer secondary connected equipment verify that all transformer secondary terminals have zero voltage and ground the...

Страница 21: ...blished maximum continuous operating voltage MCOV values The transformer should not be tested impulse or applied potential with the arrester connected If connected during impulse tests the arrester wi...

Страница 22: ...by rotating handle 3 4 to 1 turn after handle has come in contact with seal gland Under oil arrester disconnection during test with out arrester disconnect switch To disconnect arresters without a dis...

Страница 23: ...nt dirt or moisture from entering the opened transformer tank Contamination of the insulating liquid will prevent the transformer from operating properly and may cause serious damage to the transforme...

Страница 24: ...aks Test pressure should not exceed 7 psig Established pressure should be main tained for at least four hours to insure that all seals are proper 4 Re install the nutguard using 25 ft lbs torque to ti...

Страница 25: ...t cover weld 10 Thoroughly clean tank cover to help prevent contamination of insulating liquid when removing cover Remove all dirt grease and moisture 11 Remove tank cover from tank Weld on tank cover...

Страница 26: ...ntenance on cabinet 2 Place one 1 4 to 3 8 inch shim directly below faceplate on both sides of tank at points A and A see Figure 28 3 Place one 1 1 2 inch wedge under each side of cabinet at points B...

Страница 27: ...nventional transformer oil mixed with R Temp fluid Conventional transformer oil content of 3 in R Temp fluid lowers the fire point below 300 C Measure the ASTM flash and fire points if the presence of...

Страница 28: ...uld be clean and dry large mouth glass bottles Make sure that the liquid being sampled is representative of the liquid in the unit Sufficient liquid must first be drawn off to ensure that the sample w...

Страница 29: ...y Cleveland Open Cup 2 ASTM D877 Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes 3 ASTM D923 Standard Practices for Sampling Electrical Insulating Liq...

Страница 30: ...reported and investigated Annual Cabinet Interior Maintenance Items to Inspect Points to be checked Remedial Action Frequency Gauges and Controls Check for proper operation Repair or replace damaged o...

Страница 31: ...g will achieve a rainbow coloring if a particular terminal is experiencing an over temperature condition Tighten any loose connections immediately Any damage or discoloration that is observed should b...

Страница 32: ...on com cooperpowerseries 2015 Eaton All Rights Reserved Printed in USA Publication No MN202001EN August 2015 For Eaton s Cooper Power series three phase pad mounted transformer product information cal...

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