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6.  Remove hardware attaching cabinet to faceplate on left 

and right sides of faceplate. Note position of all nuts, 

flat washers, spring washers, etc., so they can be re-

installed in same locations.

7.  Fully close HV and LV doors.
8.  Slide cabinet assembly away from tank.

Cabinet installation

Reverse removal procedure to re-install cabinet. Re-attach 

cabinet using shims under front of tank and wedges under 

sides of cabinet, making sure cabinet gasket is inserted 

into cabinet back channel prior to attaching cabinet. Tighten 

cabinet hardware to 20 ft-lbs. torque.

Insulating liquid maintenance

Transformer tanks are factory-sealed to prevent ingress 

of ambient air and moisture. Do not open under any 

precipitation conditions.
If it is necessary to drain and refill the transformer, special 

care should be taken to avoid the entrapment of gas 

bubbles in the system. Gas bubbles have lower dielectric 

integrity than the insulating liquid and will degrade the 

performance characteristics of the insulating system.

Conventional oil-filled transformers

Refer to IEEE Std C57.106™-2006 standard, “Guide 

For Acceptance and Maintenance of Insulating Oil in 

Equipment”, for additional guidelines when testing and 

handling conventional transformer oil. Periodic maintenance 

tests should be performed.

R-Tran™ transformers

Eaton’s Cooper Power series R-Tran™ transformers are 

filled with R-Temp fluid. R-Temp fluid is a non-toxic, readily 

biodegradable, less-flammable (high fire point), high 

molecular weight hydrocarbon dielectric fluid.
Refer to IEEE Std C57.121™-1998 standard, “Guide 

for Acceptance and Maintenance of Less Flammable 

Hydrocarbon Fluids in Transformers.” Periodic maintenance 

tests should be performed on the same schedule as would 

be used for transformers of similar application filled with 

conventional transformer oil.
Contact your Eaton representative for additional handling 

guidelines for R-Temp fluid.

Mixtures of R-Temp fluid and conventional 

transformer oil 

R-Temp fluid is fully miscible with conventional transformer 

oil. There is no known detrimental performance impact 

when R-Temp fluid is mixed with conventional transformer 

oil. Conversely, except for some reduction in flash and 

fire points, the same is true for conventional transformer 

oil mixed with R-Temp fluid. Conventional transformer oil 

content of >3% in R-Temp fluid lowers the fire point below 

300 °C. Measure the ASTM flash and fire points if the 

presence of conventional transformer oil is suspected. If 

flash or fire points fall below the minimum values required, 

retrofilling may be required.

Envirotran

®

 transformers

Eaton’s Cooper Power series Envirotran

®

 transformers are 

filled with Envirotemp™ FR3™ fluid. Envirotemp™ FR3™ 

fluid is a less-flammable (high fire point) dielectric fluid 

based on edible seed oils.
Periodic maintenance should be performed on the same 

schedule as would be used for transformers of similar 

application filled with conventional transformer oil. Basic 

recommended tests for Envirotemp™ FR3™ fluid are 

dielectric strength, moisture content, and flash and fire 

points. 
Envirotran transformer tanks are shipped from the factory 

with a dry nitrogen-filled headspace. Internal pressure 

should not be equalized with atmosphere by manually 

opening the pressure relief valve device unless access 

to Bay-O-Net fuses or other internal tank components is 

required. 

If internal service is required

If the tank cover or manhole/handhole must be removed 

for internal service, exposure time to ambient air should 

be minimized. Avoid exposure times greater than 24 hours. 

Immediately after service is completed, replace the cover 

or manhole/handhole. The tank headspace must then 

be purged and recharged with dry nitrogen. Envirotran 

transformers are equipped with one or two 1/4” fill valves 

on the upper left and/or upper right corners of the face plate 

and are intended for the recharging process. The following 

steps should be followed when purging and recharging 

Envirotran transformers:
1.  Verify that tank is grounded. De-energize transformer 

from a remote upstream source. Ground all bushings 

and terminals.

2.  Release internal pressure by operating pressure relief 

device.

3.  Fill headspace with dry nitrogen through one of the 

1/4” fill valves to a pressure of 2-3 psig.

4.  Release internal pressure by operating pressure relief 

device.

5.  Refill headspace with dry nitrogen through one of 

the 1/4” fill valves to a pressure of 2-3 psig. Internal 

pressure must be maintained for at least four hours 

prior to transformer energization to verify seal integrity.

23

Three-phase pad-mounted compartmental type installation and maintenance instructions

   

MN202001EN   August 2015

Содержание COOPER POWER SERIES

Страница 1: ...ER POWER SERIES Distribution Transformers MN202001EN Effective August 2015 Supersedes S210 12 1 August 2013 Three phase pad mounted compartmental type transformer installation and maintenance instruct...

Страница 2: ...NTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Ea...

Страница 3: ...Loadbreak Switches 11 Tap Changer 12 Dual Voltage and Delta Wye Switch 14 Vacuum Fault Interrupter VFI 15 Air Switches Arc Strangler 16 Surge Arresters 17 MAINTENANCE Exterior Maintenance 19 Cabinet I...

Страница 4: ...ions when working around high voltage lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe...

Страница 5: ...er capacity When using a forklift lift with the transformer tank closest to the mast of the forklift since most of the transformer weight is in the tank Pallet mounted equipment may also be moved by c...

Страница 6: ...abinet the installation will not provide the security needed to prevent tampering by the public Add a permanent mortar seal to fill the gaps Pre service inspection exterior New transformers or transfo...

Страница 7: ...e on underside of the tank cover or man hole cover 2 Loose shifted or damaged parts bushings fuse holders etc 3 Broken or loose connections 4 Contaminated insulating liquid sediment or foreign objects...

Страница 8: ...ransformer nameplate Transformer neutrals must be connected to system neutrals Leads and connections that are not used must be insulated from ground and all other leads Livefront transformer connectio...

Страница 9: ...furnished with the transformer Liquid temperature gauge Transformers may be furnished with a temperature gauge as optional equipment to indicate the top liquid temperature in the tank in degrees Cels...

Страница 10: ...sformer Pressure relief device Transformers may have a cover mounted pressure relief device PRD in addition to the faceplate mounted pressure relief valve PRV standard on all three phase pad mounted d...

Страница 11: ...minals following industry accepted safe grounding practices Grounding secondary terminals protects against situations such as a standby generator energizing transformer from the secondary circuit Foll...

Страница 12: ...valve to open valve Hold the valve open for 30 seconds after pressurized air can no longer be heard hissing through the valve 2 Close pressure relief valve and wait 30 seconds 3 Pull pressure relief...

Страница 13: ...from fuse cartridge 1 Use 3 4 inch and 1 2 inch wrenches to remove end plug see Figure 13 2 Use screwdriver or other tool to straighten tulip tip end of fuse link and push fuse link out of fuse cartri...

Страница 14: ...facturer s product literature for maximum interrupting ratings Internal cartridge fuse replacement 1 Verify that tank is grounded De energize transformer from a remote upstream source Ground all bushi...

Страница 15: ...n cause an explosion or fire Use a hotstick to operate transformer loadbreak equipment After operating transformer loadbreak equipment check that voltages at transformer terminals are the expected val...

Страница 16: ...clockwise to loop thru transformer open The transformer is now OPEN and the loop conductor is electrically connected 3 Move index plate between loop thru transformer open and line b only 4 Rotate swit...

Страница 17: ...e handle to desired position and allow pointer to drop into slot of index plate 5 Secure handle in its new position by tightening lock screw through index plate until it bottoms 6 Padlocking may be ac...

Страница 18: ...position as follows 1 Verify that tank is grounded De energize transformer from a remote upstream source Ground all bushings and terminals before operating dual voltage or delta wye switch 2 Back out...

Страница 19: ...Do not operate loadbreak equipment if a fault condition is suspected Doing so can cause an explosion or fire Use a hotstick to operate transformer loadbreak equipment After operating transformer load...

Страница 20: ...erly and that electrical circuit conditions are as expected Before servicing transformer secondary connected equipment verify that all transformer secondary terminals have zero voltage and ground the...

Страница 21: ...blished maximum continuous operating voltage MCOV values The transformer should not be tested impulse or applied potential with the arrester connected If connected during impulse tests the arrester wi...

Страница 22: ...by rotating handle 3 4 to 1 turn after handle has come in contact with seal gland Under oil arrester disconnection during test with out arrester disconnect switch To disconnect arresters without a dis...

Страница 23: ...nt dirt or moisture from entering the opened transformer tank Contamination of the insulating liquid will prevent the transformer from operating properly and may cause serious damage to the transforme...

Страница 24: ...aks Test pressure should not exceed 7 psig Established pressure should be main tained for at least four hours to insure that all seals are proper 4 Re install the nutguard using 25 ft lbs torque to ti...

Страница 25: ...t cover weld 10 Thoroughly clean tank cover to help prevent contamination of insulating liquid when removing cover Remove all dirt grease and moisture 11 Remove tank cover from tank Weld on tank cover...

Страница 26: ...ntenance on cabinet 2 Place one 1 4 to 3 8 inch shim directly below faceplate on both sides of tank at points A and A see Figure 28 3 Place one 1 1 2 inch wedge under each side of cabinet at points B...

Страница 27: ...nventional transformer oil mixed with R Temp fluid Conventional transformer oil content of 3 in R Temp fluid lowers the fire point below 300 C Measure the ASTM flash and fire points if the presence of...

Страница 28: ...uld be clean and dry large mouth glass bottles Make sure that the liquid being sampled is representative of the liquid in the unit Sufficient liquid must first be drawn off to ensure that the sample w...

Страница 29: ...y Cleveland Open Cup 2 ASTM D877 Standard Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes 3 ASTM D923 Standard Practices for Sampling Electrical Insulating Liq...

Страница 30: ...reported and investigated Annual Cabinet Interior Maintenance Items to Inspect Points to be checked Remedial Action Frequency Gauges and Controls Check for proper operation Repair or replace damaged o...

Страница 31: ...g will achieve a rainbow coloring if a particular terminal is experiencing an over temperature condition Tighten any loose connections immediately Any damage or discoloration that is observed should b...

Страница 32: ...on com cooperpowerseries 2015 Eaton All Rights Reserved Printed in USA Publication No MN202001EN August 2015 For Eaton s Cooper Power series three phase pad mounted transformer product information cal...

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