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Installation, Operation and Parts Manual

EE-612FE

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IMPORTANT NOTES......................................................................................................................................... 1

SAFETY NOTES ................................................................................................................................................ 4

1.1 Operation of lifting platforms ................................................................................................................................ 4

1.2 Checking of the lifting platforms ............................................................................................................................ 4

1.3 Important safety notices ........................................................................................................................................ 5

1.4 Warning labels ....................................................................................................................................................... 6

1.5 Potential safety risks .............................................................................................................................................. 7

1.6 Noise level .............................................................................................................................................................. 7

PACKING, STORAGE AND TRANSPORTATION .................................................................................................... 8

2.1 Storage ................................................................................................................................................................... 8

2.2 Lifting and handling ............................................................................................................................................... 8

PRODUCT DESCRIPTIONS ................................................................................................................................ 9

3.1 General descriptions .............................................................................................................................................. 9

3.2 Construction of the lift ........................................................................................................................................... 9

4.3 Dimensions ........................................................................................................................................................... 10

3.4 Safety devices descriptions .................................................................................................................................. 11

3.5 Technical data ...................................................................................................................................................... 11

INSTALLATION INSTRUCTIONS ....................................................................................................................... 12

4.1 Preparations before installation .......................................................................................................................... 12

4.2 Installation attentions .......................................................................................................................................... 13

3.3 Installation ........................................................................................................................................................... 13

4.4 Items to be checked after installation. ................................................................................................................ 21

OPERATION INSTRUCTIONS ........................................................................................................................... 21

5.1 Precautions .......................................................................................................................................................... 21

5.2 Descriptions of control box .................................................................................................................................. 21

5.3 Operation instructions ......................................................................................................................................... 22

TROUBLE SHOOTING ..................................................................................................................................... 23

MAINTENANCE ............................................................................................................................................. 24

Annex 1, Floor Plan .................................................................................................................................................... 26

Annex 2, Electrical schemes and parts list ................................................................................................................. 27

Annex 3, Hydraulic schemes and parts list ................................................................................................................. 31

Annex 4, Mechanical exploded drawings and parts list ............................................................................................. 35

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Содержание EE-612FE

Страница 1: ...ype single post lift Electrical Release Lifting Capacity 2500KG Installation Operation and Parts Manual Please read this entire manual carefully and completely before installation or operation of the...

Страница 2: ...nd are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Страница 3: ...9 3 2 Construction of the lift 9 4 3 Dimensions 10 3 4 Safety devices descriptions 11 3 5 Technical data 11 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installation 12 4 2 Installation atten...

Страница 4: ...f the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking th...

Страница 5: ...ocks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 Do not...

Страница 6: ...clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detach...

Страница 7: ...ushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measu...

Страница 8: ...of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more stable Once the stack is complete restrain it using straps ropes or other suit...

Страница 9: ...or fixed use and is driven by an electro hydraulic system Gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston The piston drives the chain to raise the carriage and lifting...

Страница 10: ...Installation Operation and Parts Manual EE 612FE 10 4 3 Dimensions...

Страница 11: ...descent limit switch Stop descending at safety height off the ground 4 Arm locking unit Ensure the lifting arms are locked and avoid being swinging during lifting process 5 Limit switch Stop rising mo...

Страница 12: ...onnection Electrical system connection must be done by licensed technicians Requirements for power supply cable of the installation site at least 2 5mm2 wire core for 3Ph power and 4 0mm2 wire core fo...

Страница 13: ...trol unit 1 12 Hex head full swivel screw M14 40 6 13 Hex nut M14 6 14 User s Manual 612FE 1 4 2 Installation attentions 4 2 1 Joints of oil hoses and wires must be well connected in order to avoid le...

Страница 14: ...Installation Operation and Parts Manual EE 612FE 14 Step 2 Fix the bridge approach with the base frame Step 3 Fix the post onto to the base frame...

Страница 15: ...ill anchor holes for expansion bolts and secure the base frame on the ground with anchoring expansion bolts Step 5 Install the lifting platform and lifting arms a Fix the lifting platform onto the car...

Страница 16: ...Installation Operation and Parts Manual EE 612FE 16 b Fix lifting arms onto the lifting platform Step 6 Fix the mechanical safety locking unit...

Страница 17: ...on and Parts Manual EE 612FE 17 Step 7 Mount the power unit onto the post Step 8 Connect oil hoses Connect the oil hose as per the following diagram Make sure the oil hose connector is clean before ma...

Страница 18: ...Installation Operation and Parts Manual EE 612FE 18 Step 9 Fix control system a Mount the control box onto the post b Fix limit switches and do wire connections...

Страница 19: ...Installation Operation and Parts Manual EE 612FE 19 c Connect wires of electromagnets d Connect wires of motor and solenoid unloading valve...

Страница 20: ...when temperature is below 18 degree Celsius Change the oil 6 months after initial use and change once per year thereafter Step 12 Trial running Get familiar with lift controls by running the lift thro...

Страница 21: ...11 If max lifting height is 1870mm 12 If Safety advices name plate and logos are clear OPERATION INSTRUCTIONS 5 1 Precautions 5 1 1 Check all the joints of oil hose Only when there is no leakage the...

Страница 22: ...power switch Push the UP button on the control unit until pads of lifting arms touched the pick up positions of vehicle 4 Keep on raising the vehicle to make it a little bit off the ground and check...

Страница 23: ...sely Check the wire connection Overflow valve is not well screwed up or jammed Clean or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it T...

Страница 24: ...units Push the UP button to raise the lifting arms and check if two swing arms are locked into position Add grease in case necessary Every day 2 Front swing arm locking units Low the lifting platform...

Страница 25: ...ry 3 months 10 Chain and its pins Lubricate the chain with NO 1 lithium based grease Change the chains every 3 years or if any cracks occurred to the pin of the chain Every 3 months 11 Bolts fasten th...

Страница 26: ...t 1 meter between the lifting platform and fixed elements e g wall in all lifting positions There must also be sufficient space for driving vehicles on and off C20 25 concrete base with strength more...

Страница 27: ...Installation Operation and Parts Manual EE 612FE 27 Annex 2 Electrical schemes and parts list...

Страница 28: ...Installation Operation and Parts Manual EE 612FE 28...

Страница 29: ...Installation Operation and Parts Manual EE 612FE 29...

Страница 30: ...LW26GS 20 04 1 SB1 SB3 320401013 Button AR22F0R 11 W 2 SB2 320401017 Button AR22F0R 20 W 1 SB 320402002 Button XB2BS542C 1 KA 320601026 Relay NCH8 20 20 AC24V 1 KT 320602009 Time relay ZYS11 A AC24 5...

Страница 31: ...FE 31 Annex 3 Hydraulic schemes and parts list 1 Drive oil cylinder 3 Solenoid unloading valve 4 Throttle valve 5 Motor 6 Coupling 7 Gear pump 8 Single way valve 9 Over flow valve 10 Anti surge valve...

Страница 32: ...onnector 612E A8 1 4 615022013 Long oil hose 2050mm 612E A12 1 5 615015003 Composite connector 6255E A7 B7 1 6 615022012B 612 oil cylinder 612E A6 B1 1 Seal rings S N CODE Name Specification Qty 1 207...

Страница 33: ...Installation Operation and Parts Manual EE 612FE 33...

Страница 34: ...l tank installation screw M6 30 1 10 330201005B Gear pump CBK F220 CBK 2 1F 1 11 310101003 Straight connector M14 1 5 G1 4 2 12 330404001 Coupling YL A 1 13 330401002 Oil sucking tube YX BL 230 1 14 3...

Страница 35: ...st POS Code Name Specification Qty 1 614022001 Stationary base frame 612FE A1 B1 1 2 202111005 Hex socket flat head screw M8 15 2 3 614022002 Drive on approach 612FE A1 B2 2 4 201201008 Expansion bolt...

Страница 36: ...Installation Operation and Parts Manual EE 612FE 36...

Страница 37: ...1 B3 2 21 330310002B Tractive electromagnet MQZ2 10 DC24v 25VA 2 22 202109022 Hex socket cylinder head screw M6 25 2 23 203101004 Hex nut M6 2 24 614022207B Cover plate 612E A02 B4 2 25 202101027 Cros...

Страница 38: ...1 Semi gear 6255E A4 B4 2 51 204301013 Circlip D38 D38 2 52 614022024C Arm right 612E A4 B4 C01 1 53 614022021B First stage of the rear lifting arm 612E A4 B4 C2 2 54 202111005 Hex socket flat head sc...

Страница 39: ...E A4 B8 1 66 612022001 Front fixing shaft 612E A4 B5 2 67 202109085 Hex socket cylinder head screw M12 30 6 68 614022018C Lifting platform assembly 612E A4 B1 1 Optional Drive on approach POS Code Nam...

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