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Installation, Operation and Parts Manual 

                                                              EE-612E 

                 

                                         

                                                                                                                 

 

3

IMPORTANT

 

NOTES

 

....................................................................................................................................

 

2

 

1.1

 

Operation

 

of

 

lifting

 

platforms

 

........................................................................................................................

 

4

 

1.2

 

Checking

 

of

 

the

 

lifting

 

platforms

 

...................................................................................................................

 

4

 

1.3

 

Important

 

safety

 

notices

 

...............................................................................................................................

 

5

 

1.4

 

Warning

 

labels

 

...............................................................................................................................................

 

6

 

1.5

 

Potential

 

safety

 

risks

 

......................................................................................................................................

 

7

 

1.6

 

Noise

 

level

 

.....................................................................................................................................................

 

7

 

PACKING,

 

STORAGE

 

AND

 

TRANSPORTATION

 

..............................................................................................

 

8

 

2.1

 

The

 

lift

 

was

 

dismantled

 

into

 

the

 

following

 

5

 

parts

 

for

 

transportation

 

..........................................................

 

8

 

2.2

 

Storage

 

...........................................................................................................................................................

 

8

 

2.3

 

Lifting

 

and

 

handling

 

.......................................................................................................................................

 

8

 

PRODUCT

 

DESCRIPTIONS

 

...........................................................................................................................

 

9

 

3.1

 

General

 

descriptions

 

......................................................................................................................................

 

9

 

3.2

 

Construction

 

of

 

the

 

lift

 

..................................................................................................................................

 

9

 

3.3

 

Dimensions

 

..................................................................................................................................................

 

10

 

3.4

 

Safety

 

devices

 

descriptions

 

.........................................................................................................................

 

10

 

3.5

 

Technical

 

data

 

..............................................................................................................................................

 

11

 

INSTALLATION

 

INSTRUCTIONS

 

.................................................................................................................

 

11

 

4.1

 

Preparations

 

before

 

installation

 

..................................................................................................................

 

11

 

4.2

 

Installation

 

attentions

 

.................................................................................................................................

 

13

 

4.3

 

General

 

Installation

 

Steps

 

............................................................................................................................

 

13

 

4.4

 

Items

 

to

 

be

 

checked

 

after

 

installation.

 

........................................................................................................

 

21

 

OPERATION

 

INSTRUCTIONS

 

......................................................................................................................

 

22

 

5.1

 

Precautions

 

..................................................................................................................................................

 

22

 

5.2

 

Flow

 

chart

 

for

 

operation

 

..............................................................................................................................

 

22

 

5.3

 

Operation

 

instructions

 

.................................................................................................................................

 

23

 

TROUBLE

 

SHOOTING

 

................................................................................................................................

 

24

 

MAINTENANCE.........................................................................................................................................

 

25

 

ANNEX

 

.....................................................................................................................................................

 

26

 

Annex1,

 

Hydraulic

 

schemes

 

and

 

parts

 

list

 

.........................................................................................................

 

26

 

Annex2,

 

Wiring

 

schemes

 

and

 

parts

 

list

 

.............................................................................................................

 

30

 

Annex3,

 

Exploded

 

drawings

 

and

 

parts

 

list

 

.........................................................................................................

 

36

 

 

 

 

 

Содержание EE-612E

Страница 1: ...able single post lift Electrical Release Lifting Capacity 2500KG Installation Operation and Parts Manual Please read this entire manual carefully and completely before installation or operation of the...

Страница 2: ...against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and of...

Страница 3: ...DESCRIPTIONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Dimensions 10 3 4 Safety devices descriptions 10 3 5 Technical data 11 INSTALLATION INSTRUCTIONS 11 4 1 Preparations befor...

Страница 4: ...t the person chosen satisfies the requirements The user bears special responsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking...

Страница 5: ...ight within the lifting capacity 1 3 10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use...

Страница 6: ...learly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detache...

Страница 7: ...shing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measur...

Страница 8: ...rrow base heavy weight and large size of the packs make stacking difficult and potentially dangerous If stacking is unavoidable use all appropriate precautions never stack to more than 2 meters in hei...

Страница 9: ...t and motor unit etc It is driven by an electro hydraulic system The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston The piston drives the chain to raise the carriage a...

Страница 10: ...lifting height stop rising at height of 1870 mm and assure the cylinder run within its max stroke 3 Lowering limit switch Assure the lifting platform stop lowering at safety height from the ground by...

Страница 11: ...sufficient space at the ends of the lifting platform for driving vehicles on and off To stop vehicles colliding with the ceiling it is advisable to fit an overhead light barrier in low ceiling buildi...

Страница 12: ...ility for this and will charge for any parts subsequently demanded by the buyer S N Name Spec Qty Note 1 Portable base frame 612E A1 1 a pack 2 Post 612E A2 1 a pack 3 Carriage 612E A3 1 4 Lifting pla...

Страница 13: ...s should be firmly screwed up 4 2 3 Do not place any vehicle on the lift in the case of trial running 4 3 General Installation Steps Step 1 Remove the packaging take out the carton for accessories Ste...

Страница 14: ...Installation Operation and Parts Manual EE 612E 14 Step 4 Fix the post onto to the base frame and the portable kit connector...

Страница 15: ...Installation Operation and Parts Manual EE 612E 15 Step 5 Install the lifting platforms and lifting arms 1 Fix the lifting platform onto the carriage...

Страница 16: ...Installation Operation and Parts Manual EE 612E 16 2 Connect lifting arms and the lifting platform...

Страница 17: ...Installation Operation and Parts Manual EE 612E 17 Step 6 Fix electromagnets and safety hooks Step 7 Mount the power unit onto the post...

Страница 18: ...8 Step 8 Connect oil hoses Connect the oil hose as per the following diagram Make sure the oil hose connector is clean before making the connection Step 9 Connect the electrical system 1 Mount the con...

Страница 19: ...Installation Operation and Parts Manual EE 612E 19 2 Fix electromagnets 3 Fix limit switches...

Страница 20: ...arts Manual EE 612E 20 4 Connect motor wires solenoid unloading valve wires and power supply cable 3 Connect quick connectors between electromagnets Step 10 Fix chain protection clothes electromagnet...

Страница 21: ...ing 2 Check if all the connections are in good condition 4 4 Items to be checked after installation S N Check items YES NO 1 Rising speed 20mm s 2 Noise with rated load 75db 3 Grounding resistance not...

Страница 22: ...all not lift or lower an automobile if its center of gravity is not positioned midway of the runways Otherwise we as well as our dealers will not bear any responsibility for any consequence resulted t...

Страница 23: ...a bit clearance from the ground and check again its stability 6 Raise the vehicle to the desired height check it is safe or not press the Safety Lock button on the control panel to have the safety lo...

Страница 24: ...ust it The gear pump is damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or adjusts it Carriages go do...

Страница 25: ...ns of chain and steel cable and check the power unit Check whether expansion bolts are firmly screwed Check if arm lock works well or not 6 2 Weekly checking items Check the flexibility of moving part...

Страница 26: ...26 ANNEX Annex1 Hydraulic schemes and parts list 1 Drive oil cylinder 3 Solenoid unloading valve 4 Throttle valve 5 Motor 6 Coupling 7 Gear pump 8 Single way valve 9 Over flow valve 10 Anti surge valv...

Страница 27: ...nector at both ends 1 3 615022014 612 right angle connector 612E A8 1 4 615022013 Long oil hose 2050mm 612E A12 1 5 615015003 612 composite connector 612E A14 1 6 615022012B 612 oil cylinder 612E A6 B...

Страница 28: ...Installation Operation and Parts Manual EE 612E 28...

Страница 29: ...e TC VF 1 7 207103019 composite seal ring M14 1 8 330301001 cushion valve HZYF C1 1 9 202109064 Oil tank installation screw M6 30 1 10 330201005B gear pump CBK F220 CBK 2 1F 1 11 310101003 straight co...

Страница 30: ...Installation Operation and Parts Manual EE 612E 30 Annex2 Wiring schemes and parts list Single phase...

Страница 31: ...Installation Operation and Parts Manual EE 612E 31 Three phase...

Страница 32: ...Installation Operation and Parts Manual EE 612E 32...

Страница 33: ...Installation Operation and Parts Manual EE 612E 33...

Страница 34: ...Installation Operation and Parts Manual EE 612E 34...

Страница 35: ...LY2NJ 1 KT 320602001 time relay ST6P 2AC24V Delay 5S 1 320602006 time relay holder PYF 08A E 1 320602007 time relay feet fixer 2 C1 320701002 connector L6 2 2A 4 C2 320701003 connector L6 2 2Y 4 QF 3...

Страница 36: ...ist POS Code Name Specification Qty 1 614022022B Portable base frame 612E A1 B1 1 2 420220060 Nylon wheel 612E A1 B3 C1 2 3 205202003 Bearing GB T276 1994 6205 2Z 4 4 410222471 Wheel spacer 612E A1 B4...

Страница 37: ...and Parts Manual EE 612E 37 POS Code Name Specification Qty 7 410222533 Top connection plate 612E A2 B3 1 8 204201006 Spring washer M12 13 9 204101007 Flat washer M12 13 10 202109085 Hex socket cylind...

Страница 38: ...2 21 330310002B Tractive electromagnet MQZ2 10 DC24V 25VA 2 22 202109022 Hex socket cylinder head screw M6 25 M6 25 2 23 203101004 Hex nut M6 12 24 410222583B Cover 612E A2 B4 2 25 202101027 Cross soc...

Страница 39: ...50911 Semi gear 6255E A4 B4 2 47 204301013 Circle M38 2 48 614022019C Basic Arm left 612E A4 B4 C01 1 48 614022024C Basic Arm right 612E A4 B4 C01 1 49 614022021B First stage of the rear lifting arm 6...

Страница 40: ...1 POS Code Name Specification Qty 65 202109017 Hex socket cylinder head screw M6 8 M6 8 2 66 410130081 Retaining plate 6255E A7 B6 1 67 204301009 Circlip D25 D25 2 68 410010101 Chain wheel shaft 6254E...

Страница 41: ...254E A1 B5 2 83 203101004 Hex nut M6 M6 4 84 624001042B Short oil hose 8steel fabricated rubber hose L 400mm with single bending connector at both ends 1 85 615022013 Long oil hose 612E A12 1 86 20210...

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