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Installation, Operation and Parts Manual 

                                                              EE-612E 

                 

                                         

                                                                                                                 

 

24

TROUBLE

 

SHOOTING

 

ATTENTION:

 

If

 

the

 

trouble

 

could

 

not

 

be

 

fixed

 

by

 

yourself,

 

please

 

do

 

not

 

hesitate

 

to

 

contact

 

us

 

for

 

help

 

.We

 

will

 

offer

 

our

 

service

 

at

 

the

 

earliest

 

time

 

we

 

can.

 

By

 

the

 

way,

 

your

 

troubles

 

will

 

be

 

judged

 

and

 

solved

 

much

 

faster

 

if

 

you

 

could

 

provide

 

us

 

more

 

details

 

or

 

pictures

 

of

 

the

 

trouble.

   

TROUBLES

 

CAUSE

 

SOLUTION

 

Abnormal

 

noise

 

Abrasion

 

exists

 

on

 

inside

 

surface

 

of

 

the

 

post.

 

Grease

 

the

 

inside

 

of

 

the

 

post.

 

Trash

 

in

 

the

 

post.

 

Clear

 

the

 

trash

 

Motor

 

does

 

not

 

run

 

and

 

will

 

not

 

rise

 

The

 

wire

 

connection

 

is

 

loose.

 

Check

 

and

 

make

 

a

 

good

 

connection.

 

The

 

motor

 

is

 

blown.

 

Replace

 

it.

 

The

 

limit

 

switch

 

is

 

damaged

 

or

 

the

 

wire

 

connection

 

is

 

loose.

 

Connect

 

it

 

or

 

adjust

 

or

 

replace

 

the

 

limit

 

switch.

 

Motor

 

runs

 

but

 

will

 

not

 

raise

 

The

 

motor

 

run

 

reversely.

 

Check

 

the

 

wire

 

connection.

 

Overflow

 

valve

 

is

 

loose

 

or

 

jammed.

 

Clean

 

or

 

adjust

 

it.

 

The

 

gear

 

pump

 

is

 

damaged.

 

Replace

 

it.

 

Oil

 

level

 

is

 

too

 

low.

 

Add

 

oil.

 

The

 

oil

 

hose

 

became

 

loose

 

or

 

dropped

 

off.

 

Tighten

 

it.

 

The

 

cushion

 

valve

 

became

 

loose

 

or

 

jammed.

 

Clean

 

or

 

adjusts

 

it.

 

Carriages

 

go

 

down

 

slowly

 

after

 

being

 

raised

 

The

 

oil

 

hose

 

leaks.

 

Check

 

or

 

replace

 

it.

 

The

 

oil

 

cylinder

 

is

 

not

 

tightened.

 

Replace

 

the

 

seal.

 

The

 

single

 

valve

 

leaks.

 

Clean

 

or

 

replace

 

it.

 

Solenoid

 

valve

 

fails

 

to

 

work

 

well.

 

Clean

 

or

 

replace

 

it.

 

Steel

 

cable

 

is

 

loose

 

or

 

not

 

with

 

same

 

tightness

 

Check

 

and

 

adjust

 

the

 

tightness.

 

 

Raising

 

too

 

slow

 

The

 

oil

 

filter

 

is

 

jammed.

 

Clean

 

or

 

replace

 

it.

 

Oil

 

level

 

is

 

too

 

low.

 

Add

 

oil.

   

The

 

overflow

 

valve

 

is

 

not

 

adjusted

 

to

 

the

 

right

 

Adjust

 

it.

 

The

 

hydraulic

 

oil

 

is

 

too

 

hot

 

(

 

above

 

45°

.

 

Change

 

the

 

oil.

 

The

 

seal

 

of

 

the

 

cylinder

 

is

 

abraded.

 

Replace

 

the

 

seal.

 

Inside

 

surface

 

of

 

the

 

post

 

is

 

not

 

well

 

greased.

 

Add

 

grease.

 

Lowering

 

too

 

slow

 

The

 

throttle

 

valve

 

jammed.

 

Clean

 

or

 

replace.

 

The

 

hydraulic

 

oil

 

is

 

dirty.

 

Change

 

the

 

oil.

 

The

 

anti

surge

 

valve

 

jammed.

 

Clean

 

it.

 

The

 

oil

 

hose

 

jammed.

 

Replace

 

it.

 

The

 

steel

 

cable

 

is

 

abraded

 

No

 

grease

 

when

 

installation

 

or

 

out

 

of

 

lifetime

 

Replace

 

it.

 

 

Содержание EE-612E

Страница 1: ...able single post lift Electrical Release Lifting Capacity 2500KG Installation Operation and Parts Manual Please read this entire manual carefully and completely before installation or operation of the...

Страница 2: ...against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and of...

Страница 3: ...DESCRIPTIONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Dimensions 10 3 4 Safety devices descriptions 10 3 5 Technical data 11 INSTALLATION INSTRUCTIONS 11 4 1 Preparations befor...

Страница 4: ...t the person chosen satisfies the requirements The user bears special responsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking...

Страница 5: ...ight within the lifting capacity 1 3 10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use...

Страница 6: ...learly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detache...

Страница 7: ...shing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measur...

Страница 8: ...rrow base heavy weight and large size of the packs make stacking difficult and potentially dangerous If stacking is unavoidable use all appropriate precautions never stack to more than 2 meters in hei...

Страница 9: ...t and motor unit etc It is driven by an electro hydraulic system The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston The piston drives the chain to raise the carriage a...

Страница 10: ...lifting height stop rising at height of 1870 mm and assure the cylinder run within its max stroke 3 Lowering limit switch Assure the lifting platform stop lowering at safety height from the ground by...

Страница 11: ...sufficient space at the ends of the lifting platform for driving vehicles on and off To stop vehicles colliding with the ceiling it is advisable to fit an overhead light barrier in low ceiling buildi...

Страница 12: ...ility for this and will charge for any parts subsequently demanded by the buyer S N Name Spec Qty Note 1 Portable base frame 612E A1 1 a pack 2 Post 612E A2 1 a pack 3 Carriage 612E A3 1 4 Lifting pla...

Страница 13: ...s should be firmly screwed up 4 2 3 Do not place any vehicle on the lift in the case of trial running 4 3 General Installation Steps Step 1 Remove the packaging take out the carton for accessories Ste...

Страница 14: ...Installation Operation and Parts Manual EE 612E 14 Step 4 Fix the post onto to the base frame and the portable kit connector...

Страница 15: ...Installation Operation and Parts Manual EE 612E 15 Step 5 Install the lifting platforms and lifting arms 1 Fix the lifting platform onto the carriage...

Страница 16: ...Installation Operation and Parts Manual EE 612E 16 2 Connect lifting arms and the lifting platform...

Страница 17: ...Installation Operation and Parts Manual EE 612E 17 Step 6 Fix electromagnets and safety hooks Step 7 Mount the power unit onto the post...

Страница 18: ...8 Step 8 Connect oil hoses Connect the oil hose as per the following diagram Make sure the oil hose connector is clean before making the connection Step 9 Connect the electrical system 1 Mount the con...

Страница 19: ...Installation Operation and Parts Manual EE 612E 19 2 Fix electromagnets 3 Fix limit switches...

Страница 20: ...arts Manual EE 612E 20 4 Connect motor wires solenoid unloading valve wires and power supply cable 3 Connect quick connectors between electromagnets Step 10 Fix chain protection clothes electromagnet...

Страница 21: ...ing 2 Check if all the connections are in good condition 4 4 Items to be checked after installation S N Check items YES NO 1 Rising speed 20mm s 2 Noise with rated load 75db 3 Grounding resistance not...

Страница 22: ...all not lift or lower an automobile if its center of gravity is not positioned midway of the runways Otherwise we as well as our dealers will not bear any responsibility for any consequence resulted t...

Страница 23: ...a bit clearance from the ground and check again its stability 6 Raise the vehicle to the desired height check it is safe or not press the Safety Lock button on the control panel to have the safety lo...

Страница 24: ...ust it The gear pump is damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or adjusts it Carriages go do...

Страница 25: ...ns of chain and steel cable and check the power unit Check whether expansion bolts are firmly screwed Check if arm lock works well or not 6 2 Weekly checking items Check the flexibility of moving part...

Страница 26: ...26 ANNEX Annex1 Hydraulic schemes and parts list 1 Drive oil cylinder 3 Solenoid unloading valve 4 Throttle valve 5 Motor 6 Coupling 7 Gear pump 8 Single way valve 9 Over flow valve 10 Anti surge valv...

Страница 27: ...nector at both ends 1 3 615022014 612 right angle connector 612E A8 1 4 615022013 Long oil hose 2050mm 612E A12 1 5 615015003 612 composite connector 612E A14 1 6 615022012B 612 oil cylinder 612E A6 B...

Страница 28: ...Installation Operation and Parts Manual EE 612E 28...

Страница 29: ...e TC VF 1 7 207103019 composite seal ring M14 1 8 330301001 cushion valve HZYF C1 1 9 202109064 Oil tank installation screw M6 30 1 10 330201005B gear pump CBK F220 CBK 2 1F 1 11 310101003 straight co...

Страница 30: ...Installation Operation and Parts Manual EE 612E 30 Annex2 Wiring schemes and parts list Single phase...

Страница 31: ...Installation Operation and Parts Manual EE 612E 31 Three phase...

Страница 32: ...Installation Operation and Parts Manual EE 612E 32...

Страница 33: ...Installation Operation and Parts Manual EE 612E 33...

Страница 34: ...Installation Operation and Parts Manual EE 612E 34...

Страница 35: ...LY2NJ 1 KT 320602001 time relay ST6P 2AC24V Delay 5S 1 320602006 time relay holder PYF 08A E 1 320602007 time relay feet fixer 2 C1 320701002 connector L6 2 2A 4 C2 320701003 connector L6 2 2Y 4 QF 3...

Страница 36: ...ist POS Code Name Specification Qty 1 614022022B Portable base frame 612E A1 B1 1 2 420220060 Nylon wheel 612E A1 B3 C1 2 3 205202003 Bearing GB T276 1994 6205 2Z 4 4 410222471 Wheel spacer 612E A1 B4...

Страница 37: ...and Parts Manual EE 612E 37 POS Code Name Specification Qty 7 410222533 Top connection plate 612E A2 B3 1 8 204201006 Spring washer M12 13 9 204101007 Flat washer M12 13 10 202109085 Hex socket cylind...

Страница 38: ...2 21 330310002B Tractive electromagnet MQZ2 10 DC24V 25VA 2 22 202109022 Hex socket cylinder head screw M6 25 M6 25 2 23 203101004 Hex nut M6 12 24 410222583B Cover 612E A2 B4 2 25 202101027 Cross soc...

Страница 39: ...50911 Semi gear 6255E A4 B4 2 47 204301013 Circle M38 2 48 614022019C Basic Arm left 612E A4 B4 C01 1 48 614022024C Basic Arm right 612E A4 B4 C01 1 49 614022021B First stage of the rear lifting arm 6...

Страница 40: ...1 POS Code Name Specification Qty 65 202109017 Hex socket cylinder head screw M6 8 M6 8 2 66 410130081 Retaining plate 6255E A7 B6 1 67 204301009 Circlip D25 D25 2 68 410010101 Chain wheel shaft 6254E...

Страница 41: ...254E A1 B5 2 83 203101004 Hex nut M6 M6 4 84 624001042B Short oil hose 8steel fabricated rubber hose L 400mm with single bending connector at both ends 1 85 615022013 Long oil hose 612E A12 1 86 20210...

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