E-Z-GO RXV GASOLINE, Руководство по обслуживанию и ремонту

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Page G-10
ENGINE
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notices, Cautions and Warnings.
B
the bolt from the driven clutch.
20. Install the clutch puller bolt in clockwise position until it
bottoms out.
21. Using a impact tool and an impact socket on the clutch
puller bolt, remove the clutch then remove the clutch
puller bolt.
22. To remove the drive clutch, use a 19mm impact socket
with an impact tool remove the 19 mm bolt from the
center of the drive clutch.
23. Raise the powertrain with the floor jack so that the
clutch puller bolt clears the spring hanger. Remove the
front eyebolt from the spring hanger using a 15 mm
socket and a 15 mm wrench. Install the clutch puller
bolt in a clockwise position and using the impact tool
remove the drive clutch from the shaft. Remove the
clutch puller bolt.
24. Remove the four 15 mm bolts from the engine support
bracket connecting the engine to the differential and
the engine to the inner frame.
25. Remove the 15 mm bolts from the bottom of the skid
plate. Access the forward two nuts through the oil
drain access hole
Controls and Wiring
Unplug the wiring harness from the engine and cut the
wire tie securing the accelerator cable to the engine.
Remove the choke cable from the carburetor. Remove
the pulse line from the fuel pump. Remove the ground
strap from the engine. Loosen the starter/generator and
remove the belt. Remove the control rod from the gover-
nor to the carburetor.
Removing the Engine from the Vehicle
Place suitable blocks under the engine frame for support.
Although the blocks are not required for engine removal, they
will help maintain the alignment of the frames and simplify
engine installation.
Loosen the bolt (3) securing the muffler (4) to the rear
engine frame (5).
It is not necessary to remove the muffler as part of the engine
removal.
Remove the four bolts that secure the engine to the
engine support castings. Lift the engine and drive clutch
vertically through the engine compartment using a hoist
or with the assistance of another person.
Engine Installation
When installing the fuel and pulse lines, pay particular
attention to assure that the lines are not confused.
Be sure to use a new push nut when installing the accel-
erator cable to the governor.
It is important to follow the assembly sequence recom-
mended for mounting hardware.
With the assistance of a hoist or another person, lower
the engine into position over the engine support cast-
ings.
Install one rear horizontal and one front bottom engine
bolt through the casting and engine and lightly snug in
place.
Install the remaining horizontal engine bolts and finger
tighten. Remove the front bottom bolt and reinstall the
skid plate finger tight.
Tighten the bottom and horizontal mounting bolts to 45
ft. lbs. (60 Nm) torque.
The remaining installation is in the reverse order of dis-
assembly using standard torque specifications.
DRIVE CLUTCH REMOVAL
To prevent the possibility of personal injury,
use only impact sockets when using an impact
wrench.
Insert a clutch puller bolt (p/n 608429) into the clutch
and hand tighten for several turns. Remove the clutch by
driving it off with the impact wrench and the clutch puller
bolt.
NOTICE
NOTICE