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11

Field Joint Assembly Instructions

Parts included in Field Joint Kit: 

Identify all parts before proceeding 

with installation.

(16) 3/8-16 X 2” long screws

(16) 3/8-16 Elastic Stop Nuts

(32) Flat Washers

(1) Length Sealant (Sika) Tape 

(1) Hole Punch

1) Carefully clean and dry 

both accessway flanges and 

the tank top flange with solvent.  

IMPORTANT: Sealing surfaces 

must be dry to ensure the 

sealant adheres correctly.

2)

 

Starting at one hole of tank 

flange, apply two layers of Sika 

Tape around the flange. Align the 

outside edge of the tape with the 

bolt circle. Move to the adjacent 

hole and apply one layer of Sika 

Tape around the outside of the 

flange. Align inside of tape with the 

bolt circle. Remove the backing 

paper as you lay the adhesive 

on the flange. 

Do not stretch 

Sika tape during application, 

it may result in a leak.

 The 

tape should overlap at the end 

by approximately 1/2 inch, as 

shown in Figure 6a. If a section 

of Sika Tape is misapplied, the 

bad section may be cut out and 

replaced. Cut away the poorly laid 

portion cleanly with a knife and be 

sure to over lap the tape at each 

end about 1/2 inch.

3) Using the tool provided, 

punch a hole through the tape at 

each of the 16 existing bolt holes 

in the flange. 

Be careful to keep 

the exposed sealant clean and 

dry.

4) Insert three of the sixteen 

3/8-16 x 2” long bolts, with a flat 

washer, into the flange attached to 

the lower end of the accessway. 

These will act as guides while 

aligning the bolt pattern of the two 

flanges. 

5) Support the upper accessway 

section a few inches over the tank.  

Align the aluminum cover locking 

hasp on the fiberglass accessway 

section with the stainless steel 

discharge connection on the 

polyethylene tank (Figure 6b). 

Once aligned, lower the upper 

section onto the mating flange 

using the three bolts to guide it to 

the proper position. See Figure 6c.

6) Insert the remaining 13 bolts 

with flat washers into the flanges. 

Place a flat washer and elastic 

stop nut on the end of each bolt, 

turning the nut on just enough to 

hold the washer in place.  

7) Tighten up the bolts until 

the sealant begins to squeeze 

out from between the flanges. 

To ensure a consistent, sturdy 

seal tighten them in the following 

sequence: 1, 9; 5, 13; 3, 11; 7, 15; 

2, 10; 4, 12; 6, 14; 8, 16.  Always 

be sure to tighten one bolt and then 

the bolt at the position 180° from it, 

see Figure 6a for position numbers.

8) Using the same sequence as 

in step 7 tighten each bolt to 60 in-

lbs. Visually inspect the joint, each 

bolt and each nut should have a flat 

washer between it and the flange, 

and a uniform amount of sealant 

should be protruding from the seam 

along the entire perimeter.

In the event that there are 

any voids in the sealant, the 

joint may leak. Take corrective 

actions if necessary and be sure 

that the joint is leak free before 

continuing.

IT IS EXTREMELY IMPORTANT THAT THE JOINT IS SEALED PROPERLY BEFORE BACKFILLING. 

EXCAVATING A UNIT FOR REPAIR IS VERY EXPENSIVE AND CAN BE EASILY AVOIDED BY USING 

PROPER CAUTION DURING THE FOLLOWING PROCEDURE.

Figure 6a

Figure 6c

Figure 6b

Содержание Extreme Series

Страница 1: ...1 WH48 WR48 Series Simplex Duplex Triplex Quadplex Typical Installation Instructions Warranty Information 486 Gal Capacity Grinder Pump Station ...

Страница 2: ...4 DWV 4 5 OD Supplied by others 9a STUB OUT 4 X 5 long watertight stub out to be installed at time of burial unless the gravity serviceline is connected during installation Supplied by others 10 DISCHARGE FTG 1 1 4 Female NPT stainless steel 11 DISCHARGE LINE 1 1 4 Nominal pipe size Supplied by others 12 CONCRETE ANCHOR See Ballast Calculations for specific weight for your station height Supplied ...

Страница 3: ...3 FAILURE TO COMPLY WITH INSTALLATION INSTRUCTIONS WILL VOID WARRANTY Figure 1 ...

Страница 4: ... standard grommet for connecting the 4 DWV 4 50 outside dia incoming sewer drain Other inlet types and sizes are optional CAUTION 4 DR 35 pipe has a smaller diameter and won t create a watertight joint with the standard 4 SCH 40 inlet grommet Confirm that you have the correct inlet before continuing Do not drop roll or lay tank on its side This will damage the unit and void the warranty Excavate a...

Страница 5: ...ximately 1 to 2 of concrete onto the gravel bed and place the tank into the excavation Ensure the tank is properly positioned in the excavation to support inlet pipe Section 3 and discharge pipe Section 5 connections before pouring the concrete ballast The unit should be leveled and filled with water about 24 deep to prevent shifting while the remaining ballast is being poured The concrete should ...

Страница 6: ...l depth per national and local code requirements must be accounted for when determining the inlet location The supply cable path should be considered when selecting the inlet location see Section 8 A 5 diameter field penetration of the tank wall is required to support installation of the standard inlet grommet This penetration must not remove or interfere with any of the structural ribbing on the ...

Страница 7: ...rge piping connection Note Models 481 and 482 will have single discharge pipe connection models 483 and 484 will have two discharge pipe connections 180 degrees apart standard 6 BACKFILL REQUIREMENTS Proper backfill is essential to the long term reliability of any underground structure Several methods of backfill are available to produce favorable results with different native soil conditions The ...

Страница 8: ...40 amp breaker is required before a 120V duplex alarm panel 9 ELECTRICAL CONNECTION Pump to Panel Fig 4 The grinder pump station is provided with a cable for connection between the station and the alarm panel supply cable for each grinder pump The supply cable a six conductor tray cable meets NEC requirements for direct burial as long as a minimum of 24 burial depth is maintained Those portions of...

Страница 9: ...anel will also contain one simplex or two duplex circuit breakers to control grinder pump power The pump circuit breaker s are labeled PUMP in the alarm panel For each grinder pump in the station perform the following procedure to verify proper installation and operation a Make sure that the slide face discharge valve s is fully open for each pump connection This valve s must not be closed when th...

Страница 10: ...10 ...

Страница 11: ...act as guides while aligning the bolt pattern of the two flanges 5 Support the upper accessway section a few inches over the tank Align the aluminum cover locking hasp on the fiberglass accessway section with the stainless steel discharge connection on the polyethylene tank Figure 6b Once aligned lower the upper section onto the mating flange using the three bolts to guide it to the proper positio...

Страница 12: ...12 Figure 7 ALLOWABLE INLET LOCATIONS INLET INSTALLATION ...

Страница 13: ...13 Figure 8 Figure 9 Figure 10 Figure 11 ...

Страница 14: ...tation or move it on its side 2 No Ballast to be poured in place If the concrete anchor is to be poured while the station is in place lift the unit using 2 nylon straps wrapped under the tank flange to make a sling as shown below Keep station oriented vertically to avoid any damage 3 Precast Ballast Never lift a station that has a ballast attached by any means except the rebar The weight of the co...

Страница 15: ... soil Section I Used To Determine The Volume Of Concrete Note 4 0 ft assumed inside diameter of concrete ballast ring around tank s bottom flange Volume Height Area 83 ft π 5 6 ft 2 4 0 ft 2 4 83 ft 12 06 ft2 10 1 ft3 Section II Used To Determine The Volume Of Saturated Soil Note 4 3 ft assumed inside diameter of soil column around tank s maximum diameter Volume Height Area 7 6 ft 83 ft π 5 6 ft 2...

Страница 16: ...application Station Height in Station Volume cu ft Fnet Buoyant lbs Tank Weight lbs Fballast lbs Volume Concrete cu ft Weight Concrete in Air cu ft Min Diameter of Concrete Anchor in Min Thickness of Concrete Anchor in 75 71 6 4088 380 4706 10 1 1515 68 10 92 85 1 4873 440 5623 10 1 1515 68 10 98 90 1 5175 445 5980 10 1 1515 68 10 104 95 0 5478 450 6330 10 1 1515 68 10 110 99 9 5780 455 6687 10 1 ...

Страница 17: ...17 ...

Страница 18: ...18 Environment One Corporation 2773 Balltown Road Niskayuna New York 12309 1090 Voice 01 518 346 6161 Fax 518 346 6188 www eone com NA0251P01 Rev E 10 18 A Precision Castparts Company ...

Страница 19: ...l Sanitary napkins or tampons Cigarette butts Caution Kitchen garbage disposals do not keep grease oil out of the plumbing system In addition you must never introduce into any sewer Explosives Strong chemicals Lubricating oil and or grease Flammable material Gasoline Items introduced into the sewer system from your home can potentially impact the water environment Proper disposal of household wast...

Страница 20: ... provided the product is properly installed serviced and operated under normal conditions and according to manufacturer s instructions Repair or parts replacement required as a result of such defect will be made free of charge during this period upon return of the defective parts or equipment to the manufacturer or its nearest authorized service center Limited Warranty For E One Extreme D Series W...

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