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Operating and Maintenance Instructions

 

EN 

DC.16DEX

 

 

14 

 

www.dvp.it 

8702042 – 01/10/2014 – R.4 

 

 

MAINTENANCE 

 

6.1 

GENERAL WARNINGS 

For good maintenance: 

  Immediately verify the causes of any malfunctions (excessive noise, overheating, etc.); 

  Pay particular attention to safety devices; 

  Make use of all documentation provided by the manufacturer (instruction manuals, wiring diagrams, etc.); 

  Use only appropriate tools and original spare parts. 

In  the  event  of  a  failure  to  understand  the  information  or  procedures  contained  in  this  chapter,  contact  D.V.P. 
Vacuum Technology s.p.a. for clarification before proceeding. 

 

 

 

Only  trained  or  authorised  personnel  have  the  necessary  expertise  to  perform  tasks  with  the 
technique  appropriate  for  intervention.  In  particular,  the  personnel  must  have  the  necessary 
expertise relating to ATEX classified systems. 

 

 

 

HAZARD 
Do  not  perform  any  type  of  operation,  modification  and/or  repair  of  any  kind,  except  for  those 
listed in this manual.  

 

 

 

HAZARD 
All  maintenance  operations  must  be  carried  out  with  the  pump  disconnected  from  any  power 
sources.  Do  not  operate  the  pump  until  it  has  reached  a  temperature  that  is  not  dangerous  for 
the operator. 

 

 

 

HAZARD 
If  pump  maintenance  has  been  performed  in  a  manner  inconsistent  with  instructions,  with     
non-original  spare  parts  or  otherwise  so  as  to  impair  its  integrity  or  modify  its  characteristics, 
D.V.P.  Vacuum  Technology  s.p.a.  will  be  released  from  any  liability  relating  to  the  safety  of 
persons and malfunction of the pump. 

 

6.2 

MAINTENANCE TABLE 

The following table shows all required periodic operations to maintain pump efficiency. 

 

OPERATION TYPE 

FREQUENCY 

OPERATOR 

QUALIFICATION 

Check the oil level and pump noise 

24 h 

 

Change oil 

500 h 

 

Check and clean gas ballast 

1000 h 

 

Clean motor fan guard and clean pump 

1000 h 

 

Change vanes 

10000 h 

 

 

Shorter maintenance intervals may be required according to operating conditions (high temperature of intake gases, 
intake gases containing condensable vapours, etc.). 

 

6.2.1 

CHECK OIL LEVEL 

Check that oil level is at mid-range of the oil sight glass. If not, see instructions in the following paragraph. 
Check  oil  conditions.  When  dark,  cloudy  or  emulsified,  oil  has  been  contaminated  by  intake  substances.  If  the 
condition  does  not  change  even  after  having  carried  out  the  decontamination  procedure  (see  point  5.1.3  “Oil 
cleaning” in this manual), replace the oil following the instructions given in point 6.2.2 “Change oil” in this manual. 
Check  that  no odd  noises are caused during the normal functioning of the pump; otherwise find and eliminate the 
cause. For any questions please contact D.V.P. Vacuum Technology s.p.a. customer service. 

Содержание DC.16DEX

Страница 1: ...VACUUM TECHNOLOGY OPERATING AND MAINT ENANCE INSTRUCTIONS Translation of the original instructions OIL BATH VANE VACUUM PUMPS DC 16DEX www dvp it info dvp it...

Страница 2: ...g its clientele to reach its objectives For this reason our customers are the focus of our attention and we promote the sending of suggestions and or proposals for improvements that could be applied t...

Страница 3: ...ISTICS 7 4 INSTALLATION 8 4 1 RECEIPT AND CONTENT VERIFICATION 8 4 2 PACKAGING 8 4 3 TRANSPORT AND HANDLING 8 4 4 STORAGE 8 4 5 ENVIRONMENTAL CONDITIONS 9 4 6 PUMP INSTALLATION 9 4 7 MOTOR INSTALLATIO...

Страница 4: ...cations regarding the pump pump model and serial number year of manufacture date of purchase detail information regarding problems verified 1 3 METHOD OF CONSULTATION For improved understanding of the...

Страница 5: ...Equipment unit I underground II surface 3 Category of the equipment pump in category 3 internal NOT ATEX certified for the external surface Category 3 comprises equipment designed to operate in accord...

Страница 6: ...a protected area that is accessible only by authorised personnel and only perform operations when the pump is stopped and cooled Hazard generated by low pressure Avoid contact with pump intake attach...

Страница 7: ...jection hazard Install the pump in order to avoid those in charge of works being directly hit by parts or bits of parts flying through the fan cover casing due to the cooling fan breaking 2 3 PICTOGRA...

Страница 8: ...more than 10 minutes Any use other than that for which the pump was constructed is to be considered an abnormal condition and therefore can cause damage to the pump and pose a serious danger to the o...

Страница 9: ...tial final pressure Abs Mc Leod mbar micron 0 0005 0 37 Final pressure with gas ballast Abs mbar hPa 0 08 Max inlet pressure for water vapour mbar hPa 17 23 Max water vapour pumping rate Kg h 0 22 0 3...

Страница 10: ...qualified and experienced personnel The pump can be raised and moved only with forklift trucks or with lifting equipment ropes hooks etc applied to the pump as shown in the figure and adjusted to the...

Страница 11: ...on Temperature Humidity and altitude The corresponding limit values are shown in the table of the technical specifications see 3 3 Dimensions and characteristics of this manual Please contact the Manu...

Страница 12: ...exceeded or a degradation in the level of protection of the pump itself HAZARD The user must ensure that the temperature of the flammable liquid gas or vapour produced by the pump is higher than the...

Страница 13: ...ues contained on the motor rating plate The connection cable must be adequate for the power absorbed by the pump absorption values are shown on the pump motor rating plate taking into account the envi...

Страница 14: ...due to the opening of the oil filler cap WARNING When filling the oil tank never exceed allowed maximum level Undo the oil filler plug Pour oil in the tank up to mid range of the oil sight glass Clos...

Страница 15: ...ast valve no 5 of 2 turns Let pump run under these conditions for at least 1 hour If oil appearance is not back to normal light colour and no signs of emulsifying change oil 5 1 4 STOP The pump must b...

Страница 16: ...ner inconsistent with instructions with non original spare parts or otherwise so as to impair its integrity or modify its characteristics D V P Vacuum Technology s p a will be released from any liabil...

Страница 17: ...al of used or polluted oil 6 2 3 CHECK AND CLEAN GAS BALLAST HAZARD Before carrying out the operations listed below isolate the pump from the operating system by means of an isolation valve required i...

Страница 18: ...as well as the spare part purchase number DESCRIPTION DC 16DEX Kit minor K9602028 Kit major K9602028 1 Olio 1 dm 8833100 SW100 Olio 5 dm 8833500 SW100 Gas ballast gasket 1001018 D V P Vacuum Technolog...

Страница 19: ...2042 01 10 2014 R 4 www dvp it 7 HOW TO RETURN THE PUMP The product may only be returned after prior agreement with the supplier who will provide the authorisation number that must accompany the mater...

Страница 20: ...it Demolition of the pump must be performed by authorised technicians Metal parts can be disposed of as scrap metal All materials deriving from demolition must be disposed of according to regulations...

Страница 21: ...lter C Pump is noisy Motor coupling damaged where present Contact Service Department Bearings damaged Contact Service Department Vanes worn out Contact Service Department Wrong motor rotation Check el...

Страница 22: ...Operating and Maintenance Instructions EN DC 16DEX 20 www dvp it 8702042 01 10 2014 R 4...

Страница 23: ...t appear to be faulty due to negligence and or carelessness during use failure to observe the equipment operating instructions lack of maintenance incorrect installation and or maintenance maintenance...

Страница 24: ...Cod 8702042 01 10 2014 R 4 EN D V P Vacuum Technology s p a Via Rubizzano 627 40018 San Pietro in Casale BO Italy Ph 3905118897101 Fx 3905118897170 Email info dvp it...

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