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Operating and Maintenance Instructions

 

EN 

DC.16DEX

 

 

12 

 

www.dvp.it 

8702042 – 01/10/2014 – R.4 

 

 

OPERATING INSTRUCTIONS 

 

5.1 

OPERATION 

 

Checks to be performed before start-up: 

  The pump is supplied without any oil in it. Use the supplied oil or, alternatively, an alternative lubricant of another 

brand but with similar characteristics; 

  Make sure the intake and discharge of the pump are properly connected to the system and that, especially the 

exhaust, is not obstructed by fittings or valves. 

 

 

 

HAZARD 
Use a lubricating oil that has a flash point above 135°C (T4), in order to avoid that this could create 
an explosive atmosphere (ATEX). 
Lube-free operation causes serious damage to the pump and the potential degradation of the level 
of protection of the pump from the danger of explosion. 

 

 

 

WARNING 
A higher quantity of oil than necessary may cause clogging of the oil separators (if installed) and 
damage to the pump or the electric motor. 

 

5.1.1 

FILLING THE OIL TANK  

 

 

 

 

HAZARD 
Before  carrying  out  the  operations  listed  below,  isolate  the  pump  from  the  operating  system  by 
means  of  an  isolation  valve  (required  in  4.8  "System  User"  of  this  manual)  and  from  the  power 
supply,  then  clean  the  surrounding  area  from  the  possible  presence  of  a  potentially  explosive 
atmosphere (ATEX) due to the opening of the oil filler cap. 

 

 

 

WARNING 
When filling the oil tank never exceed allowed maximum level. 

 

  Undo the oil filler plug; 

  Pour oil in the tank up to mid-range of the oil sight glass; 

  Close the filler plug; 

  Remove all oil spills from the pump and/or floor. 

 

5.1.2 

START-UP 

 

 

 

HAZARD 
The pump may reach high temperatures when operating. 

 

1

~

 Version:

  Operate the switch on the terminal board.

 

3

~

 and OEM Version:

  Operate the start control on the user system. 

After start-up, the pump may run slower than the regular rpm if room temperature is lower than allowed as seen on 
the  technical  data  table.  It  may  also  run  lower  if  the  oil  is  contaminated  or  the  supply  voltage  is  lower  than  the 
required voltage as indicated on the motor rating plate. 
If  nominal  rpm  is  not  reached  within  a  few  seconds,  the  thermal  switch  fitted  to  protect  the  pump  must  trip 
(installation required in 4.9.2 "Wiring" of this manual). 

 

 

 

WARNING 
If water vapour should be taken in, take the pump to a steady temperature by leaving it to run for 
approximately  30  minutes  with  the  suction  inlet  closed  and  the  system  containing  the  water 
vapour isolated before starting the work cycle. 

 

 

 

WARNING 
Make sure the pump is working at the allowed pressure value and do not leave the pump running 
for a long time (>10min) with the suction inlet completely open. 

 

 

 

WARNING 
It  is  advisable  not  to  start  the  pump  more  than  12  times  per  hour  to  avoid  excessive  energy 
consumption and damage to the pump. 

Содержание DC.16DEX

Страница 1: ...VACUUM TECHNOLOGY OPERATING AND MAINT ENANCE INSTRUCTIONS Translation of the original instructions OIL BATH VANE VACUUM PUMPS DC 16DEX www dvp it info dvp it...

Страница 2: ...g its clientele to reach its objectives For this reason our customers are the focus of our attention and we promote the sending of suggestions and or proposals for improvements that could be applied t...

Страница 3: ...ISTICS 7 4 INSTALLATION 8 4 1 RECEIPT AND CONTENT VERIFICATION 8 4 2 PACKAGING 8 4 3 TRANSPORT AND HANDLING 8 4 4 STORAGE 8 4 5 ENVIRONMENTAL CONDITIONS 9 4 6 PUMP INSTALLATION 9 4 7 MOTOR INSTALLATIO...

Страница 4: ...cations regarding the pump pump model and serial number year of manufacture date of purchase detail information regarding problems verified 1 3 METHOD OF CONSULTATION For improved understanding of the...

Страница 5: ...Equipment unit I underground II surface 3 Category of the equipment pump in category 3 internal NOT ATEX certified for the external surface Category 3 comprises equipment designed to operate in accord...

Страница 6: ...a protected area that is accessible only by authorised personnel and only perform operations when the pump is stopped and cooled Hazard generated by low pressure Avoid contact with pump intake attach...

Страница 7: ...jection hazard Install the pump in order to avoid those in charge of works being directly hit by parts or bits of parts flying through the fan cover casing due to the cooling fan breaking 2 3 PICTOGRA...

Страница 8: ...more than 10 minutes Any use other than that for which the pump was constructed is to be considered an abnormal condition and therefore can cause damage to the pump and pose a serious danger to the o...

Страница 9: ...tial final pressure Abs Mc Leod mbar micron 0 0005 0 37 Final pressure with gas ballast Abs mbar hPa 0 08 Max inlet pressure for water vapour mbar hPa 17 23 Max water vapour pumping rate Kg h 0 22 0 3...

Страница 10: ...qualified and experienced personnel The pump can be raised and moved only with forklift trucks or with lifting equipment ropes hooks etc applied to the pump as shown in the figure and adjusted to the...

Страница 11: ...on Temperature Humidity and altitude The corresponding limit values are shown in the table of the technical specifications see 3 3 Dimensions and characteristics of this manual Please contact the Manu...

Страница 12: ...exceeded or a degradation in the level of protection of the pump itself HAZARD The user must ensure that the temperature of the flammable liquid gas or vapour produced by the pump is higher than the...

Страница 13: ...ues contained on the motor rating plate The connection cable must be adequate for the power absorbed by the pump absorption values are shown on the pump motor rating plate taking into account the envi...

Страница 14: ...due to the opening of the oil filler cap WARNING When filling the oil tank never exceed allowed maximum level Undo the oil filler plug Pour oil in the tank up to mid range of the oil sight glass Clos...

Страница 15: ...ast valve no 5 of 2 turns Let pump run under these conditions for at least 1 hour If oil appearance is not back to normal light colour and no signs of emulsifying change oil 5 1 4 STOP The pump must b...

Страница 16: ...ner inconsistent with instructions with non original spare parts or otherwise so as to impair its integrity or modify its characteristics D V P Vacuum Technology s p a will be released from any liabil...

Страница 17: ...al of used or polluted oil 6 2 3 CHECK AND CLEAN GAS BALLAST HAZARD Before carrying out the operations listed below isolate the pump from the operating system by means of an isolation valve required i...

Страница 18: ...as well as the spare part purchase number DESCRIPTION DC 16DEX Kit minor K9602028 Kit major K9602028 1 Olio 1 dm 8833100 SW100 Olio 5 dm 8833500 SW100 Gas ballast gasket 1001018 D V P Vacuum Technolog...

Страница 19: ...2042 01 10 2014 R 4 www dvp it 7 HOW TO RETURN THE PUMP The product may only be returned after prior agreement with the supplier who will provide the authorisation number that must accompany the mater...

Страница 20: ...it Demolition of the pump must be performed by authorised technicians Metal parts can be disposed of as scrap metal All materials deriving from demolition must be disposed of according to regulations...

Страница 21: ...lter C Pump is noisy Motor coupling damaged where present Contact Service Department Bearings damaged Contact Service Department Vanes worn out Contact Service Department Wrong motor rotation Check el...

Страница 22: ...Operating and Maintenance Instructions EN DC 16DEX 20 www dvp it 8702042 01 10 2014 R 4...

Страница 23: ...t appear to be faulty due to negligence and or carelessness during use failure to observe the equipment operating instructions lack of maintenance incorrect installation and or maintenance maintenance...

Страница 24: ...Cod 8702042 01 10 2014 R 4 EN D V P Vacuum Technology s p a Via Rubizzano 627 40018 San Pietro in Casale BO Italy Ph 3905118897101 Fx 3905118897170 Email info dvp it...

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