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All metering functions are displayed on the liquid crystal display.
The front panel display begins with the SUMMARY SCREEN.
Pressing the Right arrow key will open the MAIN MENU screen.
The MAIN MENU screen consists of METERING and SETTINGS

Summary Screen

Summary screen can be set to standard or scrolling. When set to
standard, only the following are displayed:

Generator Voltage

Generator Amperage

Generator Phase

Generator Frequency

Engine Oil Pressure

Engine Coolant Temperature

Engine Battery Voltage

Generator Protection and Metering

Generator protection guards against over voltage, under voltage,
under frequency, and over frequency. Over current and phase
imbalance protection is available as an option at the time of
manufacture. Each generator protection function has an adjust-
able pickup and time delay setting. Metered generator param-
eters include voltage, current, real power (watts), apparent power
(VA), and power factor (PF).

Engine Protection and Metering

Engine protection features include oil pressure and coolant
temperature monitoring, over crank protection, ECU specific
protection elements, and diagnostic reporting.
Metered engine parameters include, oil pressure, coolant
temperature, battery voltage, speed, engine load, coolant level
(from ECU), ECU specific parameters, and run-time statistics.

A - Liquid Crystal Display. The backlit, 64 by 128 pixel LCD
serves as the local information source for metering, alarms, pre-
alarms, and protective functions. Display operation is maintained
at -20°C. An optional LCD heater maintains display operation at -
40°C.

B - Not in Auto Indicator. This red LED lights when the DGC-
2020 is not operating in Auto mode.

C - Alarm Indicator. This red LED lights continuously during
alarm conditions and flashes during pre-alarm conditions.

D - Supplying Load Indicator. This green LED lights when the
generator current is greater than EPS threshold current.

E - Alarm Silence Push-button. Pressing this button opens the
relay output programmed as the horn output.

F - Lamp Test Push-button. Pressing this button tests the DGC-
2020 indicators by exercising all LCD pixels and lighting all LEDs.

G - Auto Push-button and Mode Indicator. Pressing the Auto
button places the DGC-2020 in Auto mode. The green Auto mode
LED lights when Auto mode is active.

H - Off Push-button and Mode Indicator. Pressing this button
places the DGC-2020 in Off mode. The red Off mode LED lights
when the DGC-2020 is in Off mode.

I - Run Push-button and Mode Indicator. Pressing this button
places the DGC-2020 in Run mode. The green Run mode LED
lights when Run mode is active.

ENGINE CONTROL
MODULE
DGC-2020

Содержание Winpower GR27G4 B Series

Страница 1: ...GR40G4 Engine Generator Set PACKAGE STANDBY SYSTEMS INSTALLATION AND OPERATIONS MANUAL GR27G4 B GR40G4 B ...

Страница 2: ... THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries Read and understand all instructions in the manual before starting and operating the generator set USING THIS MANUAL Congratulations on your choice of a Winpower genera tor set You have selected a high quality precision engi neered generator set...

Страница 3: ...d electrician or contractor The installation must comply with all national state and local codes g Always make sure unit is disabled before placing your hands anywhere near the fan belts alternator or water hoses IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTION This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries...

Страница 4: ...dustrial four cylinder liquid cooled engine equipped to run on L P N G fuel The engine operates at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The 27 000 watt 27kW generator is a single bearing direct drive rotating field design The generator is connected to the engine flywheel via flexible drive disks The engine g...

Страница 5: ...t temperature battery voltage speed engine load coolant level from ECU ECU specific parameters and run time statistics A Liquid Crystal Display The backlit 64 by 128 pixel LCD serves as the local information source for metering alarms pre alarms and protective functions Display operation is maintained at 20 C An optional LCD heater maintains display operation at 40 C B Not in Auto Indicator This r...

Страница 6: ...esetting the system clock 1 Press K right key for initial set or K left to back up up down to choose menu item and time date element to be changed 2 Press L Edit to access change mode to enter Password OP as follows 2a Press K up to select O 2b Press K right to move cursor 2c Press K up to select P 2d Press L Edit to begin change mode 3 Press K up or down to choose year 4 Press L Edit to enter yea...

Страница 7: ...ould the instructions or information provided be interpreted to conflict with any local state or national codes If in doubt always consult your local fire marshal or gas supplier WARNING FIRE HAZARD All fuel runs should be installed by a licensed fuel supplier The engine manufacturer has established an excellent world wide engine service organization engine service is available from a nearby autho...

Страница 8: ...led from the secondary regula tor to the generator set WARNING PERSONAL DANGER Do not use galvanized pipe in fuel line runs The galvanized coating can become eroded and flake off causing possible obstructions in the regulator or fuel valve The results could range from inoperative engine start to hazardous fuel leaks Size of pipe normally required for generators operating on NATURAL LP gas up to 25...

Страница 9: ...rformed or supervised only by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When installing or replacing batteries use the proper group size starting battery The battery should be a Maintenance Free lead acid design Deep cycle batteries will not work for this applica tion CAUTION PERSONAL DANGER CAUTION NEVER dispose of a battery ...

Страница 10: ...olant temperature between 100 and 120 degrees F MOUNTING THE AUTOMATIC TRANSFER SWITCH A T S WARNING FIRE HAZARD All wiring must be done by a licensed electri cian and must conform to the national electrical code and comply with all state and local codes and regulations Check with the local authorities before proceeding INSTALLATION NOTES Because of the many different types of service feeder and d...

Страница 11: ...ed for you to connect your ground wire from the transfer switch to The lugs on the 40 kW will handle wire sizes 6 AWG to 250 MCM and should be torqued to 250 in lbs The lugs on the 27 kW will accommodate 6 AWG to 250 MCM and should be torqued to 250 in lbs WARNING A main line circuit breaker has been provided inside the genera tor housing During all wiring installations make sure the breaker is in...

Страница 12: ...mode until the remote start relay is closed again F CUSTOMER REMOTE STOP LIGHT This set of terminals can be use to light a 12 volt remote light to indicate that the unit is in emergency stop The terminal blocks are designed to use terminal lugs on all wires and the screws should be torqued to 9 6 in lbs G REMOTE DISPLAY PANEL INTERFACE TERMINALS These interface terminals are prewired to allow for ...

Страница 13: ...be certain of a balanced voltage output and a solid neutral connection The voltage between G1 and G N should be about 120 volts AC 277 on 480 units The same approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIGH VOLTAGE WILD LEG IS IT MUST BE IN THE SAM...

Страница 14: ...4 Defective start stop relay NO AC OUTPUT FROM GENERATOR 1 Defective diode 2 Defective voltage regulator 3 Defective rotor 4 Defective stator 5 Defective exciter rotor 6 Defective exciter stator 7 AC short in the output leads 8 Defective field circuit breaker NG LP CONVERSION CAUTION EQUIPMENT DAMAGE Do not make any fuel adjustments or governor adjustments until all pressure readings are in compli...

Страница 15: ...position As soon as the solenoid opens the pressure should rise to 2 5 to 3 oz just as the engine starts to crank If it is within this range replace the cap on the column If not adjust the screw down to increase and up to decrease and retest 8 Next the timing on the engine must be changed As this unit was shipped to operate on LP the timing advance was set at 26 degrees For operation on NG it will...

Страница 16: ...Page 14 7270 00 60708 141 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS ...

Страница 17: ...60708 141 Page 15 7270 00 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS ...

Страница 18: ...Page 16 7270 00 60708 141 ...

Страница 19: ...60708 141 Page 17 7270 00 GR40G4 GR27G4 OUTLINE DRAWING AND WIRING ENTRANCE DIMENSIONS ARE SUBJECT TO CHANGE ALWAYS OBTAIN A CERTIFIED DRAWING FOR CONSTRUCTION PURPOSES ...

Страница 20: ...y and all warranties including those of merchantability and fitness for a particular purpose are limited to 12 months or 1000 hours which ever accurs first from date of purchase In no event is WINPOWER liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or ...

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