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the timing advance to 26 degrees.
9.

You are now ready to make the final fuel mixture adjustment.

These engines were adjusted at the factory to produce about .7 to
3.4% CO.  If you have the ability to test the CO, adjust the mixture
on the carburetor until you achieve the proper CO reading. If you
don't have a CO meter follow the manual adjustment procedure
later in this section.

PROPANE VAPOR TO NATURAL GAS

1.

Turn off fuel supply.

2.

Remove the fuel line from the carburetor at the demand

regulator.
3.

Invert the regulator so the column is in the upright position.

4.

Remove the cap on the upright column of the regulator. This

will expose the pressure spring adjusting screw. Turn the screw
all the way out (CCW) and then back in (CW) about 8 turns.  The
plug should be approximately half way down for initial starting.
5.

Reconnect the fuel line at the regulator.

6.

Remove the 1/8 NPT plug (the one closest to fuel solenoid)

located on what is now the bottom of the regulator. Connect a fuel
pressure meter or a manometer where the plug has been
removed. Move the generator control switch to the "run" position.
As the unit starts to crank the fuel solenoid will open and you
should get a pressure reading of between 4 to 6 ounces (7 to 11
inches of water column).
7.

 If the pressure is correct, remove the meter and reinstall the

pipe plug. Next remove the  1/8 inch NPT plug on the carburetor
side of the regulator and install the pressure meter.  Move the
generator switch to the run position. As soon as the solenoid
opens the pressure should rise to 2.5 to 3 oz. just as the engine

starts to crank. If it is within this range replace the cap on the
column. If not, adjust the screw down to increase and up to
decrease and retest.
8.

Next the timing on the engine must be changed.  As this unit

was shipped to operate on LP  the timing advance was set at 26
degrees.  For operation on NG it will be necessary for you to reset
the timing advance to 36 degrees.
9.

You are now ready to make the final fuel mixture adjustment.

These engines were adjusted at the factory to produce a .7 to
3.4% CO.  If you have the ability to test the CO, adjust the mixture
on the carburetor until  you achieve the proper CO reading. If you
don't have a CO meter follow the manual adjustment procedure
later in this section.

Manual Fuel Mixture Adjustment Procedure

1.

Ensure the unit is operating under an 80 to 100% load or at

the highest anticipated load.
2.

Attach a frequency meter to monitor Hz.

Note: On these units the mixture adjustment is located on the
carburetor just behind the fuel inlet hose.  This mixture adjust-
ment is a partial turn, lean to rich, load block.
3.

If you are adjusting from LP to NG you will have to richen the

adjustment and if you are going from NG to LP you will have to
lean out the adjustment.
4.

Begin making your appropriate mixture adjustment, observ-

ing the Hz meter. If the meter begins to drop you have the mixture
set too lean or too rich.  Adjust the valve in the opposite direction.
Adjustments should be made very slowly.  Adjust back and forth
until the steady 60Hz reading is achieved with mixture set as lean
as possible.

VOLTAGE REGULATOR WIRING

THREE PHASE AND SINGLE PHASE

Содержание Winpower GR27G4 B Series

Страница 1: ...GR40G4 Engine Generator Set PACKAGE STANDBY SYSTEMS INSTALLATION AND OPERATIONS MANUAL GR27G4 B GR40G4 B ...

Страница 2: ... THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries Read and understand all instructions in the manual before starting and operating the generator set USING THIS MANUAL Congratulations on your choice of a Winpower genera tor set You have selected a high quality precision engi neered generator set...

Страница 3: ...d electrician or contractor The installation must comply with all national state and local codes g Always make sure unit is disabled before placing your hands anywhere near the fan belts alternator or water hoses IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTION This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries...

Страница 4: ...dustrial four cylinder liquid cooled engine equipped to run on L P N G fuel The engine operates at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The 27 000 watt 27kW generator is a single bearing direct drive rotating field design The generator is connected to the engine flywheel via flexible drive disks The engine g...

Страница 5: ...t temperature battery voltage speed engine load coolant level from ECU ECU specific parameters and run time statistics A Liquid Crystal Display The backlit 64 by 128 pixel LCD serves as the local information source for metering alarms pre alarms and protective functions Display operation is maintained at 20 C An optional LCD heater maintains display operation at 40 C B Not in Auto Indicator This r...

Страница 6: ...esetting the system clock 1 Press K right key for initial set or K left to back up up down to choose menu item and time date element to be changed 2 Press L Edit to access change mode to enter Password OP as follows 2a Press K up to select O 2b Press K right to move cursor 2c Press K up to select P 2d Press L Edit to begin change mode 3 Press K up or down to choose year 4 Press L Edit to enter yea...

Страница 7: ...ould the instructions or information provided be interpreted to conflict with any local state or national codes If in doubt always consult your local fire marshal or gas supplier WARNING FIRE HAZARD All fuel runs should be installed by a licensed fuel supplier The engine manufacturer has established an excellent world wide engine service organization engine service is available from a nearby autho...

Страница 8: ...led from the secondary regula tor to the generator set WARNING PERSONAL DANGER Do not use galvanized pipe in fuel line runs The galvanized coating can become eroded and flake off causing possible obstructions in the regulator or fuel valve The results could range from inoperative engine start to hazardous fuel leaks Size of pipe normally required for generators operating on NATURAL LP gas up to 25...

Страница 9: ...rformed or supervised only by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When installing or replacing batteries use the proper group size starting battery The battery should be a Maintenance Free lead acid design Deep cycle batteries will not work for this applica tion CAUTION PERSONAL DANGER CAUTION NEVER dispose of a battery ...

Страница 10: ...olant temperature between 100 and 120 degrees F MOUNTING THE AUTOMATIC TRANSFER SWITCH A T S WARNING FIRE HAZARD All wiring must be done by a licensed electri cian and must conform to the national electrical code and comply with all state and local codes and regulations Check with the local authorities before proceeding INSTALLATION NOTES Because of the many different types of service feeder and d...

Страница 11: ...ed for you to connect your ground wire from the transfer switch to The lugs on the 40 kW will handle wire sizes 6 AWG to 250 MCM and should be torqued to 250 in lbs The lugs on the 27 kW will accommodate 6 AWG to 250 MCM and should be torqued to 250 in lbs WARNING A main line circuit breaker has been provided inside the genera tor housing During all wiring installations make sure the breaker is in...

Страница 12: ...mode until the remote start relay is closed again F CUSTOMER REMOTE STOP LIGHT This set of terminals can be use to light a 12 volt remote light to indicate that the unit is in emergency stop The terminal blocks are designed to use terminal lugs on all wires and the screws should be torqued to 9 6 in lbs G REMOTE DISPLAY PANEL INTERFACE TERMINALS These interface terminals are prewired to allow for ...

Страница 13: ...be certain of a balanced voltage output and a solid neutral connection The voltage between G1 and G N should be about 120 volts AC 277 on 480 units The same approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIGH VOLTAGE WILD LEG IS IT MUST BE IN THE SAM...

Страница 14: ...4 Defective start stop relay NO AC OUTPUT FROM GENERATOR 1 Defective diode 2 Defective voltage regulator 3 Defective rotor 4 Defective stator 5 Defective exciter rotor 6 Defective exciter stator 7 AC short in the output leads 8 Defective field circuit breaker NG LP CONVERSION CAUTION EQUIPMENT DAMAGE Do not make any fuel adjustments or governor adjustments until all pressure readings are in compli...

Страница 15: ...position As soon as the solenoid opens the pressure should rise to 2 5 to 3 oz just as the engine starts to crank If it is within this range replace the cap on the column If not adjust the screw down to increase and up to decrease and retest 8 Next the timing on the engine must be changed As this unit was shipped to operate on LP the timing advance was set at 26 degrees For operation on NG it will...

Страница 16: ...Page 14 7270 00 60708 141 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS ...

Страница 17: ...60708 141 Page 15 7270 00 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS ...

Страница 18: ...Page 16 7270 00 60708 141 ...

Страница 19: ...60708 141 Page 17 7270 00 GR40G4 GR27G4 OUTLINE DRAWING AND WIRING ENTRANCE DIMENSIONS ARE SUBJECT TO CHANGE ALWAYS OBTAIN A CERTIFIED DRAWING FOR CONSTRUCTION PURPOSES ...

Страница 20: ...y and all warranties including those of merchantability and fitness for a particular purpose are limited to 12 months or 1000 hours which ever accurs first from date of purchase In no event is WINPOWER liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or ...

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