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60708-141

Page 11

7270-00

located in different locations.  See next page:

INITIAL START UP

   *************
*****  WARNING  *****
    *************

EQUIPMENT DAMAGE - DO NOT jump start these engine
generator  sets. Starting these units on a low battery or jump
starting them will cause damage to the engine control module.

Use the following check list to verify correct installation before
starting the engine:

1.

Engine oil.  Fill as required with proper grade/qty.

2.

Engine coolant.  Fill as required with proper
mixture.

3.

Unit mounting base properly bolted down.

4.

Clearance for service and maintenance on all
sides.

5.

Proper fuel line material and size.

6.

All fuel line connections tight.

7.

Fuel line protected and a moisture trap installed
(may be required for N.G.).

8.

Correct LP/NG pressure 4-6 Oz. (7-11" Wc).

9.

Battery connections clean and tight.

10.

Battery fully charged.

11.

All AC and DC wiring installed and properly
protected.

After completing the above checklist, the engine-generator

set is ready for the initial start-up test.

PROCEDURE

Depress the  “RUN” push-button on the front of the DGC.  The
engine-generator will crank and start automatically.  If the engine
fails to start, depress the “stop” push-button and correct the
trouble before proceeding.

With the engine running smoothly check the no load voltage and
frequency on the digital display.  The voltage should be 208/240/
480 AC depending on which model you have and a frequency of
59.5 To 60.5 hertz (Hz).

If you have the proper voltage at the generator the next step is to
check the voltage at the generator terminals in the Automatic
Transfer Switch. The voltage between the G1 and the G3
terminals should be the same as it was on the generator front
panel.  The voltage should also be checked between the hot
terminals (G1 and G3) and the G-N to be certain of a balanced
voltage output and a solid neutral connection.  The voltage
between G1 and G-N should be about 120 volts AC (277 on 480
units).  The same approximate voltage should be found between
terminals G3 and G-N (120 volts AC).

On three phase panels the G2 voltage level should also be
checked.  ON 240 VOLT (DELTA) SYSTEMS BE SURE YOU
KNOW WHERE THE HIGH VOLTAGE "WILD" LEG IS.  IT
MUST BE IN THE SAME LOCATION ON THE LINE SIDE AS IT
IS ON THE GENERATOR SIDE. 
(i.e. if it's on L-3 on the line side
it must be on G-3 on the generator side.

** Notice **

If for any reason during the check out procedure the voltage and
frequency are not correct, depress the “OFF” push-button and
correct the trouble before proceeding.

After verifying that the voltage and frequency are correct, depress
the “OFF” push-button.  The unit should shut off with no time
delay.  You are now ready to test the automatic start function.

To test the Automatic Transfer Switchs follow the instruction in
the operators manual you received with your transfer switch.  If
you get a fault light during the initial start up or prior to start up it
is most likely a false warning light.  Simply reset the A.T.S. and
start over.

Once you have completed testing of the ATS, be sure you
ALWAYS leave the system in standby mode unless servicing the
unit. For standby operation,  press the "AUTO" button on the front
of the engine control.  The green light should light up under the
"AUTO" button.

SETTING THE EXERCISER CIRCUIT

For all ATS see the instruction manual shipped with the ATS for
instruction on setting the exercise circuit in your ATS

TROUBLESHOOTING TABLES

UNIT WILL NOT CRANK WHEN THE POWER FAILS.

1.

Digital Genset Controller not in "AUTO"

2.

Transfer control switch not in "AUTOMATIC"
position.

3.

Incorrect wiring between transfer switch and
generator.

4.

Defective start stop relay in the transfer
switch.

5.

Circuit breaker tripped on Digital Genset Controller.

6.

Defective Digital Genset Controller

Содержание Winpower GR27G4 B Series

Страница 1: ...GR40G4 Engine Generator Set PACKAGE STANDBY SYSTEMS INSTALLATION AND OPERATIONS MANUAL GR27G4 B GR40G4 B ...

Страница 2: ... THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries Read and understand all instructions in the manual before starting and operating the generator set USING THIS MANUAL Congratulations on your choice of a Winpower genera tor set You have selected a high quality precision engi neered generator set...

Страница 3: ...d electrician or contractor The installation must comply with all national state and local codes g Always make sure unit is disabled before placing your hands anywhere near the fan belts alternator or water hoses IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTION This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries...

Страница 4: ...dustrial four cylinder liquid cooled engine equipped to run on L P N G fuel The engine operates at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The 27 000 watt 27kW generator is a single bearing direct drive rotating field design The generator is connected to the engine flywheel via flexible drive disks The engine g...

Страница 5: ...t temperature battery voltage speed engine load coolant level from ECU ECU specific parameters and run time statistics A Liquid Crystal Display The backlit 64 by 128 pixel LCD serves as the local information source for metering alarms pre alarms and protective functions Display operation is maintained at 20 C An optional LCD heater maintains display operation at 40 C B Not in Auto Indicator This r...

Страница 6: ...esetting the system clock 1 Press K right key for initial set or K left to back up up down to choose menu item and time date element to be changed 2 Press L Edit to access change mode to enter Password OP as follows 2a Press K up to select O 2b Press K right to move cursor 2c Press K up to select P 2d Press L Edit to begin change mode 3 Press K up or down to choose year 4 Press L Edit to enter yea...

Страница 7: ...ould the instructions or information provided be interpreted to conflict with any local state or national codes If in doubt always consult your local fire marshal or gas supplier WARNING FIRE HAZARD All fuel runs should be installed by a licensed fuel supplier The engine manufacturer has established an excellent world wide engine service organization engine service is available from a nearby autho...

Страница 8: ...led from the secondary regula tor to the generator set WARNING PERSONAL DANGER Do not use galvanized pipe in fuel line runs The galvanized coating can become eroded and flake off causing possible obstructions in the regulator or fuel valve The results could range from inoperative engine start to hazardous fuel leaks Size of pipe normally required for generators operating on NATURAL LP gas up to 25...

Страница 9: ...rformed or supervised only by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When installing or replacing batteries use the proper group size starting battery The battery should be a Maintenance Free lead acid design Deep cycle batteries will not work for this applica tion CAUTION PERSONAL DANGER CAUTION NEVER dispose of a battery ...

Страница 10: ...olant temperature between 100 and 120 degrees F MOUNTING THE AUTOMATIC TRANSFER SWITCH A T S WARNING FIRE HAZARD All wiring must be done by a licensed electri cian and must conform to the national electrical code and comply with all state and local codes and regulations Check with the local authorities before proceeding INSTALLATION NOTES Because of the many different types of service feeder and d...

Страница 11: ...ed for you to connect your ground wire from the transfer switch to The lugs on the 40 kW will handle wire sizes 6 AWG to 250 MCM and should be torqued to 250 in lbs The lugs on the 27 kW will accommodate 6 AWG to 250 MCM and should be torqued to 250 in lbs WARNING A main line circuit breaker has been provided inside the genera tor housing During all wiring installations make sure the breaker is in...

Страница 12: ...mode until the remote start relay is closed again F CUSTOMER REMOTE STOP LIGHT This set of terminals can be use to light a 12 volt remote light to indicate that the unit is in emergency stop The terminal blocks are designed to use terminal lugs on all wires and the screws should be torqued to 9 6 in lbs G REMOTE DISPLAY PANEL INTERFACE TERMINALS These interface terminals are prewired to allow for ...

Страница 13: ...be certain of a balanced voltage output and a solid neutral connection The voltage between G1 and G N should be about 120 volts AC 277 on 480 units The same approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIGH VOLTAGE WILD LEG IS IT MUST BE IN THE SAM...

Страница 14: ...4 Defective start stop relay NO AC OUTPUT FROM GENERATOR 1 Defective diode 2 Defective voltage regulator 3 Defective rotor 4 Defective stator 5 Defective exciter rotor 6 Defective exciter stator 7 AC short in the output leads 8 Defective field circuit breaker NG LP CONVERSION CAUTION EQUIPMENT DAMAGE Do not make any fuel adjustments or governor adjustments until all pressure readings are in compli...

Страница 15: ...position As soon as the solenoid opens the pressure should rise to 2 5 to 3 oz just as the engine starts to crank If it is within this range replace the cap on the column If not adjust the screw down to increase and up to decrease and retest 8 Next the timing on the engine must be changed As this unit was shipped to operate on LP the timing advance was set at 26 degrees For operation on NG it will...

Страница 16: ...Page 14 7270 00 60708 141 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS ...

Страница 17: ...60708 141 Page 15 7270 00 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS ...

Страница 18: ...Page 16 7270 00 60708 141 ...

Страница 19: ...60708 141 Page 17 7270 00 GR40G4 GR27G4 OUTLINE DRAWING AND WIRING ENTRANCE DIMENSIONS ARE SUBJECT TO CHANGE ALWAYS OBTAIN A CERTIFIED DRAWING FOR CONSTRUCTION PURPOSES ...

Страница 20: ...y and all warranties including those of merchantability and fitness for a particular purpose are limited to 12 months or 1000 hours which ever accurs first from date of purchase In no event is WINPOWER liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or ...

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