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SPLINE

Technical Manual

Cha

g a

Sin

gle Sp

e [

TB]

5.4

Changing a Single Spoke [MTB]

Removing the Spoke to be Replaced

Preparatory Steps

Dismount the wheel.

Dismount the tire and if necessary the tube and the rim tape.

Clean the wheel and check for damages.

If four or more spokes have to be replaced, the whole wheel should be rebuild.

NOTE

Risk of damage to the bladed spokes and the nipples!

• Bladed spokes must be hold with the spoke holder while turning the nipple.
• Whenever possible there should be used the universal spoke holder (see

chap.5.2, p.49

) to avoid dama-

ges to the spokes. The spoke holder made out of metal (see

chap.5.2, p.49

) should only be used if the

universal spoke holder can‘t be used due to the high torque.

• There are used different spokes types (see

chap.6.1, p.74

). Ensure that the correct tool is being used.

• To avoid damages to the spoke, slide the spoke holder as far as possible in direction of the rim.
• To avoid damages to the nipples, slide the nipple wrench as far as possible onto the nipple.

Put the wheel into the truing stand.

Содержание MTB 2013 SPLINE EX 1501

Страница 1: ...WHEELS SPLINE Technical Manual english V2013 11_EN...

Страница 2: ...ystem 26 4 6 Maintenance of the Rear Wheel Hub Two Pawl System 32 4 7 Maintenance of the Rear Wheel Hub Three Pawl System 42 5 Maintenance of the Wheel 48 5 1 Safety 48 5 2 Special Tools 49 5 3 Truing...

Страница 3: ...SPLINE Technical Manual 2 V2013 11_EN 6 Technical Data 74 6 1 Spoke Tension 74 6 2 Tolerances 74...

Страница 4: ...own skills there should be contacted a DT Swiss service center Warranty will expire if works are not done properly Layout The cover page and the footing are providing information about the type of pr...

Страница 5: ...3 to jump to the beginning of this chapter Warranty Europe In addition to the general guarantee required by law DT Swiss AG based in Biel Switzerland provides a gua rantee for 24 months from the date...

Страница 6: ...TINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES MAY NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EX...

Страница 7: ...aning Tools To ensure a damage free mounting and dismounting of the components only use the tools which are menti oned in this manual The usage of differing tools is up to the user If components are b...

Страница 8: ...ity The component must be compatible with all parts of the bicycle Only use original spare parts The components must not be changed or modified The component must not be used if it is damaged or there...

Страница 9: ...olt 15 100 mm Thru Axle Link 5 mm QR 10 135 mm Thru Bolt 12 135 mm Thru Axle 12 142 Thru Axle Link ROAD 2013 RC 38 R 28 R 23 MTB 2013 X 1600 chap 3 2 p 13 chap 3 1 p 10 X 1900 chap 3 2 p 13 XR 1450 ch...

Страница 10: ...RC 28 RC 38 RC 46 RC 55 R 23 R 28 MTB 2014 XRC 1250 chap 3 1 p 10 chap 3 1 p 10 XR 1450 chap 3 1 p 10 chap 3 1 p 10 XR 1501 chap 3 1 p 10 chap 3 1 p 10 XM 1501 chap 3 1 p 10 chap 3 1 p 10 X 1900 chap...

Страница 11: ...E Risk of damage of the adapters To avoid damages only use grind clamping jaws aluminium clamping jaws or special tools to clamp the adapters NOTE Deviation of the figures For simplification the conve...

Страница 12: ...r Putting on the Adapters 1 Clean both adapters and the accessible parts of the hub with a dry cloth 2 Grease the bearing and the contact surface of the adapter 1 Put the left and the right adapter on...

Страница 13: ...INE Technical Manual 12 Converting the Hub Inserted Adapters V2013 11_EN 2 Push in the adapters by hand Closing Steps Link Rear wheel Put on the cassette if necessary see instructions of the manufactu...

Страница 14: ...Amount multi purpose grease as required adapter adapter 15 mm to QR 1 NOTE Limited conversion options Hubs with pressed on adapters can t be converted to a different axle diameter by changing the ada...

Страница 15: ...wards you to the required chapter Front Wheel Rear Wheel front wheel with inserted adapters version 1 front wheel with inserted adapters version 2 front wheel with pressed on adapters rear wheel with...

Страница 16: ...anual at www dtswiss com normal operating conditions 12 months extreme operating conditions frequent rides in rain mud snow as required Check the hub for damages before and after each ride Cleaning wi...

Страница 17: ...ect maintenance or wrong spare parts Wrong maintenance wrong assembly or wrong spare parts can lead to unpredictable errors Maintenance must only be done by professionals Only use original spare parts...

Страница 18: ...le 5 adapter right 2 ball bearing 4 hub shell Preparatory Steps Link not required Required Material Specification Amount multi purpose grease as required NOTE Risk of damage of the adapters To avoid d...

Страница 19: ...g p 6 2 Check the bearings If the hub doesn t turn smoothly change the bea rings see Technical Manual at www dtswiss com 3 Grease the bearings fig 4 1 2 and the contact sur face of both adapters fig 4...

Страница 20: ...l Hub Inserted Adapters Version 2 figure 4 2 Overview front wheel with inserted adapters version 2 Removing the Adapters 1 adapter 3 axle 5 sticker 2 ball bearing 4 hub shell Preparatory Steps Link no...

Страница 21: ...Clean the hub the bearings and the adapters see Cleaning p 6 2 Check the bearings If the hub doesn t turn smoothly change the bea rings see Technical Manual at www dtswiss com 3 Grease the bearings a...

Страница 22: ...rs Required Tools 1 cover 4 axle 7 sticker 2 adapter left 5 o ring 8 adapter right 3 ball bearing 6 hub shell Preparatory Steps Link not required Required Material Specification Amount multi purpose g...

Страница 23: ...to the adapters and the ball bearings The mounting pin must not touch the ball bearing while disassembling the adapters 1 Plug the mounting pin of the tool set into one of the adapters fig 4 3 2 8 2 P...

Страница 24: ..._EN Cleaning and Greasing the Parts 1 Clean the adapters fig 4 3 2 8 the covers fig 4 3 1 and the accessible parts of the hub see Cleaning p 6 2 Grease the bearings fig 4 3 3 3 Check the bearings If t...

Страница 25: ...EN Putting on the Left Adapter 1 Put the cover fig 4 3 1 and the left adapter fig 4 3 2 onto the hub 2 Put the small diameter of the mounting bushing of the tool set onto the left adapter fig 4 3 2 3...

Страница 26: ...ting on the Right Adapter 1 Put the right adapter fig 4 3 8 and the cover fig 4 3 1 onto the hub 2 Put the big diameter of the mounting bushing of the tool set onto the right adapter 3 Slide the mount...

Страница 27: ...4 hub shell 9 spacer 5 sticker 10 spring Preparatory Steps Link Remove the cassette see instructions of the manufacturer Required Material Specification Amount grease for star ratchet DT Swiss special...

Страница 28: ...left adapter fig 4 4 1 into a vice 2 Pull off the wheel respectively the hub 3 Clamp the left adapter Abb 4 4 13 into a vice 4 Pull off the wheel respectively the hub Take care that the rotor does no...

Страница 29: ...ages and wear 3 Check the bearings If the hub doesn t turn smoothly change the bea rings see Technical Manual at www dtswiss com 4 Clean the toothing of the rotor and the ring nut 5 Check the rotor fo...

Страница 30: ...rease For an optimal functionality a thin layer of grease is sufficient 2 Grease the toothing of the rotor using DT Swiss special grease 3 Grease the bearing on the drive side using multi purpose grea...

Страница 31: ...ing fig 4 4 10 The small diameter of the spring must be placed on the star ratchet 1 Grease the rotor and put it onto the hub 2 Check if the rotor can be turned easily and if the star ratchets are loc...

Страница 32: ...SPLINE Technical Manual 31 Maintenance of the Rear Wheel Hub Ratchet System V2013 11_EN 5 Push the adapters in by hand Closing Steps Link Mount the cassette see instructions of the manufacturer...

Страница 33: ...9 pawl 14 rotor 5 screw fitting for pawl carrier 10 spring 15 adapter left Preparatory Steps Link Remove the cassette see instructions of the manufacturer Required Material Specification Amount multi...

Страница 34: ...to a vice using the axle holder 2 Loosen the knurled disc fig 4 5 1 on the drive side using a 17 mm wrench 3 Clamp the axle at the drive side into a vice using the axle holder 4 Loosen the knurled dis...

Страница 35: ...SPLINE Technical Manual 34 Maintenance of the Rear Wheel Hub Two Pawl System V2013 11_EN 7 Remove the adapter fig 4 5 2 8 Remove the rotor sealing...

Страница 36: ...edle Cage 1 Lever the spring fig 4 5 10 out of the groove Caution If the spring is bent or damaged it must be exchanged 2 Slide the spring fig 4 5 10 upwards over the bea ring shell fig 4 5 12 and rem...

Страница 37: ...dtswiss com 3 Check the needle cage the pawls and the spring for damages and replace them if required 4 Clean the rotor fig 4 5 14 using a mild cleaner 5 Check the rotor for damages Grooves from the...

Страница 38: ...grease 2 Grease the bearing shell fig 4 5 12 the inner sur face of the hub shell the axle and the thread using multi purpose grease 3 Slide the needle cage fig 4 5 11 onto the hub and attach the need...

Страница 39: ...aring shell fig 4 5 12 The spring must not be damaged while mounting 7 Slide the spring fig 4 5 10 onto the pawls fig 4 5 9 8 Check if the spring sits inside the groove over the complete circumference...

Страница 40: ...Grease the rotor sealing using multi purpose gre ase 2 Mount the rotor sealing The sealing lip must face to the rotor see picture 3 Fill the seat of the needle cage with multi purpose grease 4 Slide...

Страница 41: ...5 onto the drive side 3 Put the left adapter fig 4 5 2 on the non drive side of the hub 4 Attach both knurled discs fig 4 5 1 and tighten them by hand 5 Put the knurled disc at the non drive side into...

Страница 42: ...SPLINE Technical Manual 41 Maintenance of the Rear Wheel Hub Two Pawl System V2013 11_EN Closing Steps Link Mount the cassette see instructions of the manufacturer...

Страница 43: ...Remove cassette see instructions of the manufacturer Required Material Specification Amount multi purpose grease as required service kit 3 pawl system as required NOTE Risk of damage of the adapters T...

Страница 44: ...em V2013 11_EN Removing Pawls Spring and Rotor Sealing 5 Pull the rotor fig 4 6 7 off the hub 6 Pull the spacer fig 4 6 6 off the axle 1 Remove the spring using a small flat screwdriver 2 Remove the p...

Страница 45: ...e Cleaning p 6 2 Check all parts for wear and damages 3 Check the bearings If the hub doesn t turn smoothly change the bea rings see Technical Manual at www dtswiss com 4 Check the rotor for damages G...

Страница 46: ...EN 2 Slightly grease the rotor fig 4 6 7 and the rotor sealing 3 Mount the pawls Grease the pawls generously This way the pawls stuck in the correct position 4 Mount the spring The open end of the spr...

Страница 47: ...e Rotor and the Adapters 1 Grease the bearing and the axle 2 Slide the spacer fig 4 6 6 onto the axle 3 Slide the rotor fig 4 6 7 onto the hub while per forming a rotary motion 4 Check if the rotor ca...

Страница 48: ...e Rear Wheel Hub Three Pawl System V2013 11_EN 6 Put on both adapters fig 4 6 1 8 and push them in by hand Caution The shorter adapter must be attached on the drive side Closing Steps Link Mount the c...

Страница 49: ...cleaners after each ride Check the proper fixation of the wheel before each ride Wheels for rim brakes Remove any contaminations especially oil and traces of grease from the brake surfaces Check the...

Страница 50: ...wheels In the figures of the following work instructions only the old versions are used 1 2 3 4 5 6 7 8 9 Pos Description 1 spokey square 2 spoke holder 1 1 3 mm spoke holder NEW AERO 3 spoke holder...

Страница 51: ...he nipples Bladed spokes must be hold with the spoke holder while turning the nipple Whenever possible there should be used the universal spoke holder see chap 5 2 p 49 to avoid dama ges to the spokes...

Страница 52: ...ng the building process First time at approxi mately 50 of the maximum spoke tension see chap 6 1 p 74 After finishing truing the wheel should be distressed once again There should be no more changes...

Страница 53: ...d with the spoke holder while turning the nipple Whenever possible there should be used the universal spoke holder see chap 5 2 p 49 to avoid dama ges to the spokes The spoke holder made out of metal...

Страница 54: ...e spoke using a screw clamp b Cut the spoke c Take off the screw clamp 3 Check if there is a washer PHR washer on the nipple 4 Take the spoke with the nipple out of the rim If there is a PHR washer Ta...

Страница 55: ...f the spoke red that needs to be replaced into the middle of the spoke tree NOTE Risk of damages to the spoke and the hub Take care not to damage the paint of the spoke and the hub while removing the...

Страница 56: ...a new spoke on a SPLINE ONE wheel see Attaching a New Spoke SPLINE ONE 1 Slide the new spoke through the spoke hole Push the opposite spoke beside slightly 2 Screw on a new nipple Caution The figure s...

Страница 57: ...NE Wheels NOTE Caution SPLINE ONE wheels must only be build with DT Swiss Squorx nipples and special washers PHR washers 1 Grease the contact surface of the PHR washer and the Squorx nipple 2 Slide th...

Страница 58: ...ingle Spoke MTB V2013 11_EN 6 Screw the Squorx nipple onto the spoke until the thread disappears Closing Steps Link True the wheel chap 5 3 p 50 Mount tire and if necessary rim tape and tube or tubele...

Страница 59: ...es types see chap 6 1 p 74 Ensure that the correct tool is being used To avoid damages to the spoke slide the spoke holder as far as possible in direction of the rim To avoid damages to the nipples sl...

Страница 60: ...OAD V2013 11_EN 2 If necessary loosen the spoke by hand a Slide the spoke holder onto the spoke b Unscrew the nipple using the nipple wrench Take care that the nipple does not fall into the rim profil...

Страница 61: ...ub Preparatory Steps Link Dismount the wheel Dismount the tire and if necessary the tube and the rim tape Clean the wheel and check for damages Loosen the spoke chap 5 5 1 p 58 1 Take off the adapter...

Страница 62: ...1_EN 5 Screw on a new nipple 6 Tighten the spoke 7 Check the bearing Clean and grease the bearing if it is badly soiled 8 Put on the adapter Closing Steps Link True the wheel chap 5 3 p 50 Mount tire...

Страница 63: ...e Clean the wheel and check for damages Loosen the spoke chap 5 5 1 p 58 1 Remove the adapter a Put the axle holder see chap 5 2 p 49 into a vice b Clamp the adapter on the side of the spoke which nee...

Страница 64: ...1_EN 5 Screw on a new nipple 6 Tighten the spoke 7 Check the bearing Clean and grease the bearing if it is badly soiled 8 Put on the adapter Closing Steps Link True the wheel chap 5 3 p 50 Mount tire...

Страница 65: ...e wheel Dismount the tire and if necessary the tube and the rim tape Clean the wheel and check for damages Loosen the spoke chap 5 5 1 p 58 1 Slide the spoke with the nipple out of the rim 2 Only for...

Страница 66: ...Manual 65 Changing a Single Spoke ROAD V2013 11_EN 2 Screw on a new nipple 3 Tighten the spoke Closing Steps Link True the wheel chap 5 3 p 50 Mount tire and if necessary rim tape and tube Mount the w...

Страница 67: ...ing on the Spokes on the Front Wheel Preparatory Steps All spokes are available in the correct lengths 1 Slide all spokes through the spoke holes on the first side of the hub 2 Slide all spokes throug...

Страница 68: ...shown in the picture 1 Slide all spokes through the spoke holes on the first side of the hub For easier handling first put the spokes into the inner side of the hub 2 Slide all spokes through the spok...

Страница 69: ...ded spokes must be hold with the spoke holder while turning the nipple Whenever possible there should be used the universal spoke holder see chap 5 2 p 49 to avoid dama ges to the spokes The spoke hol...

Страница 70: ...heel ROAD V2013 11_EN Increasing the Spoke Tension 1 Increase the spoke tension see chap 6 1 p 74 by using appropriate tools see chap 5 2 p 49 Caution The figure shows a wheel with bladed spo kes Clos...

Страница 71: ...lengths General The crossing of the spokes must always be like shown in the picture 1 Slide all spokes through the spoke holes on the first side of the hub For easier handling first put the spokes int...

Страница 72: ...Whenever possible there should be used the universal spoke holder see chap 5 2 p 49 to avoid dama ges to the spokes The spoke holder made out of metal see chap 5 2 p 49 should only be used if the uni...

Страница 73: ...NE Wheels NOTE Caution SPLINE ONE wheels must only be build with DT Swiss Squorx nipples and special washers PHR washers 1 Grease the contact surface of the PHR washer and the Squorx nipple 2 Slide th...

Страница 74: ...e Spoke Tension 6 Screw the Squorx nipple onto the spoke until the thread disappears 1 Increase the spoke tension see chap 6 1 p 74 by using appropriate tools see chap 5 2 p 49 Caution The figure show...

Страница 75: ...of the Higher Tightened Wheel Side Min Tolerated Spoke Tension of the Higher Tightened Wheel Side Average Spoke Tension of the Higher Tightened Wheel Side N N N Disc Brake FW 1 200 950 1150 1000 RW 1...

Страница 76: ...dtswiss us com DT Swiss France S A S Parc d Activites de la SARREE Route de Gourdon F 06620 Le Bar sur Loup E Mail service fr dtswiss com DT Swiss Asia Ltd No 26 21st Road Industrial Park Taichung Ci...

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