Dover WILDEN Saniflo VC4 Скачать руководство пользователя страница 7

S e c t i o n   5

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the pipe size should be at least the size of the inlet and 
discharge  ports  of  the  pump  or  larger  if  highly  viscous 
material is being pumped . the suction hose must be non-
collapsible, reinforced type as the sANIFLO™ VC pump is 
capable of pulling a vacuum . It is critical that all fittings 
and  connections  are  airtight  or  a  reduction  or  loss  of 
pump suction capability will result .

INstALLAtION:  months  of  careful  planning,  study 
and  selection  efforts  can  result  in  unsatisfactory  pump 
performance if installation details are left to chance .

Premature  failure  and  long  term  dissatisfaction  can  be 
avoided  if  reasonable  care  is  exercised  throughout  the 
installation process .

LOCAtION:  Noise,  safety  and  other  logistical  factors 
usually  dictate  where  equipment  should  be  situated  on 
the production floor . multiple installations with conflicting 
requirements  can  result  in  congestion  of  utility  areas, 
leaving few choices for additional pumps .

Within  the  framework  of  these  and  other  existing 
conditions, every pump should be located in such a way 
that  six  key  factors  are  balanced  against  each  other  to 
maximum advantage .

ACCess:  First,  the  location  should  be  accessible .  If  it 
is  easy  to  reach  the  pump,  maintenance  personnel  will 
have an easier time carrying out routine inspections and 
adjustments .  should  major  repairs  become  necessary, 
ease of access can play a key role in speeding the repair 
process and reducing total downtime . Verify that the site 
also  allows  for  ease  of  cleaning  and  proper  drainage 
during wash down .

AIr  suPPLY: the  HPVC  pump  is  furnished  with  a  one-
half inch (NPt) ball valve as the point of connection for 
compressed  air .  Although  air  consumption  varies  with 
each  application/installation  of  the  HPVC  pump;  the  air 
supply should be sized to provide at least 32 CFm @ 75 
PsI . Furnished with your pump are an air filter and two 
regulatorfilter  combinations  equipped  with  automatic 
drains .  the  regulator  marked  “suction”  controls  the 
amount  of  pressure  available  to  the  vacuum  generator . 
this  pressure  should  be  set  at  no  more  than  75  PsI  to 
ensure maximum efficiency . 

the regulator marked “discharge” controls the amount of 
pressure used to discharge the product from the pump . 
the proper amount of discharge pressure is determined 
by several factors including pumping distance, required 
flow rate, product viscosity and piping size .

eLeCtrICAL  : the  control  panel  requires  120/220VAC  at 
 .1 amps .

eLeVAtION: selecting a site that is well within the pump’s 
dynamic  lift  capability  will  assure  that  loss-of-prime 
troubles will be eliminated . In addition, pump efficiency 
can be adversely effected if proper attention is not given 
to site location .

PIPING: Final determination of pump site should not be 
made until the piping problems of each possible location 
have been evaluated . the impact of current installations 
should  be  considered  ahead  of  time  to  make  sure  that 
inadvertent restrictions are not created for any remaining 
sites . 

the  best  choice  possible  will  be  a  site  involving  the 
shortest and straightest hook-up of suction and discharge 
piping .  unnecessary  elbows,  bends  and  fittings  should 
be avoided . Pipe sizes should be selected to keep friction 
losses  within  practical  limits .  All  piping  should  be 
supported  independently  of  the  pump .  In  addition,  the 
piping should be aligned to avoid placing stresses on the 
pump fittings .

If  the  pump  is  to  be  bolted  down  to  a  solid  location,  a 
mounting  pad  placed  between  the  pump  stand  and  the 
foundation will assist in minimizing pump vibration . 

the proper orientation for this sANIFLO™ VC pump is to 
have the vertical column in the vertical position .

solids passage capabilities:

CONNeCtING  PumP tO  CONtrOL  PANeL: the  control 
panel  should  be  connected  to  the  pump  as  close  as 
possible without putting the control panel in harms way . 
the control panel comes complete with seven feet of hose 
to connect the control panel to the pump . the control panel 
may be mounted farther from the pump than seven feet, 
but this will decrease the capacity of the pump slightly . 

moving the control panel farther away will also increase 
the  air  consumption  by  approximately  five-percent  for 
every  additional  ten  feet  of  air  tubing . the  sanitary  cap 
which houses the probe and diffuser screen is placed on 
top of the vertical tube and secured by a four inch sanitary 
clamp . Your pump is now connected to the control panel .

CONNeCtING  PumP  tO  HOPPer:  the  correct  way  to 
connect  the  hopper  to  the  pump  is  from  the  bottom  of 
the  hopper  using  sanitary  pipe  &  fittings .  NOte: When 
connecting pump to any type of hopper, never place the 
flex  hose  into  the  hopper  from  the  topside . the  hopper 
should always be connected to the pump from the bottom 
of the hopper .

VC4

7.6 cm (3")

VC6

10.2 cm (4")

VC8

15.2 cm (6")

5

WILDEN PUMP & ENGINEERING CO., LLC

WIL-12120-E-01

Содержание WILDEN Saniflo VC4

Страница 1: ...R e f i n e y o u r p r o c e s s Engineering Opera ti o n Maint e n a n ce Saniflo Series METAL Pumps VC4 VC6 VC8 WIL 12120 E 01 ...

Страница 2: ...ribution System 3 Section 4 Dimensional Drawings 4 Section 5 Suggested INSTALLATION OPERATION TROUBLESHOOTING 5 Section 6 Assembly 9 Section 7 Exploded View Parts Listing sANIFLOtm VC4 12 sANIFLOtm VC6 14 sANIFLOTM VC8 16 VC Pump controller 18 Section 8 vc pump controller schematic 20 ta b le o f c o n te n t s ...

Страница 3: ... CAUTION The Saniflo VC pump is not submersible Mount control panel where it is not directly in the wash down area CAUTION Always wear safety glasses when operat ing pump If rupture of wetted components occurs material being pumped may be forced from pump and may create a hazardous situation CAUTION Before any maintenance or repair is attempted the compressed air line to the pump should be disconn...

Страница 4: ...Designation Max Solids Passage Inlet Dim Outlet Dim Est Shipping Wt 81 1000 VC4 SS SS FB 76 2 mm 3 76 mm 3 76 mm 3 41 7 kg 92 lbs 81 1002 VC4 SS SS TF 76 2 mm 3 76 mm 3 76 mm 3 41 7 kg 92 lbs 81 1004 VC6 SS SS FB 101 6 mm 4 102 mm 4 102 mm 4 48 9 kg 108 lbs 81 1006 VC6 SS SS TF 101 6 mm 4 102 mm 4 102 mm 4 48 9 kg 108 lbs 81 1008 VC8 SS SS FB 152 4 mm 6 125 mm 6 125 mm 4 69 9 kg 154 lbs 81 1010 VC...

Страница 5: ...ay from the internal vacuum generator s and directed into the vertical column of the pump Once the compressed air is supplied to the top of the process medium the hydraulic force will discharge the pro cess medium from the vertical column These same forces will close the inlet flap valve and open the discharge flap valve simultaneously causing the pro cess medium to move downstream FIGURE 3 The di...

Страница 6: ...381 15 C 157 6 18 N A N A N A N A D 304 12 304 12 304 12 E 101 4 152 6 203 8 F 1486 58 50 1505 59 25 1559 61 38 G 76 3 101 4 102 4 H 76 3 101 4 152 6 J 254 10 254 10 254 10 K 436 17 18 555 21 87 647 25 50 L 352 13 87 352 13 87 352 13 87 S e c t i o n 4 DI M E NSION A L D R A W INGS S A NI F L O T M V C REV A 4 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 7: ... including pumping distance required flow rate product viscosity and piping size ELECTRICAL The control panel requires 120 220VAC at 1 amps ELEVATION Selecting a site that is well within the pump s dynamic lift capability will assure that loss of prime troubles will be eliminated In addition pump efficiency can be adversely effected if proper attention is not given to site location PIPING Final de...

Страница 8: ... from the pump The Adjustable Probe During operation certain products can coat the sensor probe creating false inputs to the control panel and causing poor performance Periodic cleaning of the sensor probe may be required in certain applications to maintain reliability To decrease the frequency of cleanings the HPVC control panel has an adjustable probe set point This set point can be changed on t...

Страница 9: ... be displayed until the condition is corrected and the pump control is reset This screen alerts the operator to the nature of the problem and provides instructions to solve the problem and restart the pump This screen indicates that product has been in contact with the probe for a period of time that was unexpectedly long To identify the cause the operator should make sure that Air shut off valve ...

Страница 10: ...ow or no air pressure 2 Air valves not functioning properly 3 Dirty or defective vacuum generator 4 Loose connection on piping 5 Check valves misaligned 6 Solution Manually discharge the pump for 2 seconds to clear 1 any blockage If this does not help disassemble the pump and clear the check valves Turn up suction regulator to 5 bar 75 PSI 2 Check to ensure that the air supply is adequate 3 Disass...

Страница 11: ... 2 Begin assembly by installing the flange gasket and inlet flap valve housing to pump base After joining components secure with clamp band NOTE When installing inlet flap valve housing ensure that hinged portion of flap valve is located in the up position by utilizing the UP reference mark on the inlet housing Figure 2 Step 3 Figure 3 Position flange gasket and discharge flap valve housing to pum...

Страница 12: ...ons correctly g Run purge switch functions correctly h Valves function correctly i Pump Cleaning Procedure Empty the discharge piping of product using the 1 purge switch on the control panel Disconnect inlet and outlet piping from the pump 2 keeping clamps and gaskets in a secure place Remove sensor cap and diffuser screen from 3 pump and place them on the sensor cap storage bracket keeping the cl...

Страница 13: ... to the off position and 4 attach a proper lockout device After attaching the lockout devices put the keys in 5 your pocket After locking out the electrical and air supplies try to 6 start the pump to verify that it is properly disabled If the pump starts or still has power applied stop and get your supervisors help Release any stored air in the pump by turning the 7 regulator adjusting knobs full...

Страница 14: ...S e c t i o n 7 E x pl o d e d V i ew P art s L i s t i n g 6 6 6 5 1 2 4 5 3 5 5 SANIFLOTM VC4 E X P L OD E D V I E W 12 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 15: ...Inlet Check 3 x 3 1 80 0144 80 0144 3 Valve Outlet 4 x 3 Reducer 1 80 0145 80 0145 4 Base 4 Pump 1 80 0084 80 0084 5 Gasket 4 FB Buna 4 N A 80 0101 5 Gasket 4 Teflon 4 80 0152 N A 6 Clamp 4 H D 4 80 0089 80 0089 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC4 part s l i s t i n g 13 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 16: ...7 5 1 8 8 6 8 6 2 4 3 6 S e c t i o n 8 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC6 E X P L OD E D V I E W 14 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 17: ...t 6 x 4 Reducer 1 80 0147 80 0147 4 Base 6 Pump 1 80 0085 80 0085 5 Gasket 4 FB Buna 1 N A 80 0101 5 Gasket 4 Teflon 1 80 0152 N A 6 Gasket 6 FB Buna 3 N A 80 0102 6 Gasket 6 Teflon 3 80 0153 N A 7 Clamp 4 HD 1 80 0089 80 0089 8 Clamp 6 HD 3 80 0090 80 0090 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC6 part s l i s t i n g 15 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 18: ...1 7 5 3 6 8 2 4 6 8 8 6 S e c t i o n 8 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC8 E X P L OD E D V I E W 16 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 19: ...t 4 Teflon 1 80 0152 N A 6 Gasket 8 FB Buna 3 80 0151 80 0151 6 Gasket 8 Teflon 3 80 0154 80 0154 7 Clamp 4 H D 1 80 0089 80 0089 8 Clamp 8 H D 3 80 0150 80 0150 NOTE The VC8 pump is also available with a 152 mm 6 pump discharge connection To order this other option use item number 81 1011 To order an 8 x 6 outlet reducer for a VC8 pump use item number 81 0149 E x pl o d e d V i ew P art s L i s t...

Страница 20: ...S e c t i o n 8 E x p l o d e d V i e w Pa r t s L i s t i n g vc pump controller E XP L OD E D V I E W 18 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 21: ...GULATOR GAUGE 28 1 81 12153 8 VACUUM GENERATOR 29 1 81 12286 VACUUM GENERATOR GAUGE 30 1 81 12287 VACUUM GENERATOR MUFFLER 31 1 81 17792 1 4 NPT X 1 4 TUBE SWIVEL 90 32 1 81 12206 SS 1 4 STREET ELL 33 1 81 10938 SS 1 4 CLOSE NIPPLE 34 2 81 11900 SS 1 2 X 1 4 BUSHING 35 3 81 18348 SS 1 2 CLOSE NIPPLE 36 1 81 12497 SS 1 2 CROSS 37 1 81 13883 SS 1 2 BALL VALVE 38 1 81 17779 1 2 NPT X 1 2 TUBE STRAIGH...

Страница 22: ...S e c t i o n 8 v c p u mp c o n tr o ller s c hemat i c 20 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 23: ...comes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability of any pump or part for a particular application and Wilden Pump and Engineering LLC shall not be liable for any consequential damage or expense arising from the use or misuse of its products on any...

Страница 24: ...nce The result of advanced thought Refine Your Process Designed for sanitary applications Minimize product degradation Improved production yields Easy to inspect clean assemble Minimized water requirements The result of progressive thought Simplify Your Process Maximize Your Process Electronic control monitoring Level control containment Pulsation dampening Drum unloading systems Complete system s...

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