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Dover WILDEN Saniflo VC4, Инженерия, эксплуатация и обслуживание, Страница: 21 / 24

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E x P L o d E d   V i E W   &   P A R T s   L i s T i n g

Vc PuMP conTRoLLER

P A R T s   L i s T i n g

iTEM QTy

PART no.

dEscRiPTion

1

1

81-12180

12 X 10 X 6 ENCLOSURE WITH FRONT PANEL

2

1

81-17893

12 X 10 BACK PLATE

3

1

81-11949

JAzz Jz10-11-T17

4

1

81-17997

.5 AMP PoWER suPPLy

5

1

81-11531

GROUND TERMINAL BLOCK

6

23

81-11526, 81-11529 OR 81-11527

RED,BEIGE OR BLACK TERMINAL BLOCK

7

2

81-14765

DIN RAIL END CLAMP

8

1

81-10952

3 PosiTion LEFT MAinTAinEd RETuRn FRoM RigHT

9

1

81-18057

CONTACT MOUNTING LATCH

10

2

81-18058

no conTAcT

11

1

81-19860

10k PoTEnTioMETER AssEMbLy

12

1

81-11948

SYJ 2 VALVE MANIFOLD

13

2

81-14707

syJ VALVE 24Vdc

14

1

81-12192

ZENER DIODE

15

1

81-12205

700 OHM 1 WATT RESISTOR

16

3

81-17793

1/8” NPT X 1/4” TUBE SWIVEL 90

17

1

81-17799

1/4” PUSH TUBE TEE

18

1

81-17886

5/32” PUSH TUBE TEE

19

5

81-14869

1/2” CORD GRIP

20

2

81-15666

1/4” TUBE BULKHEAD CONNECTOR

21

1

81-12128

5/32” 4 CONDUCTOR TUBING

22

1

81-17824

16-2 SJ CORD

23

1

81-12312

DUAL 1/2” TUBING

24

1

81-12285

1/4” POLY TUBING

25

2

81-12191

FILTER REGULATOR

26

2

81-12155

REGULATOR MOUNTING NUT

27

2

81-12188

REGULATOR GAUGE

28

1

81-12153

8” VACUUM GENERATOR

29

1

81-12286

VACUUM GENERATOR GAUGE

30

1

81-12287

VACUUM GENERATOR MUFFLER

31

1

81-17792

1/4” NPT X 1/4” TUBE SWIVEL 90

32

1

81-12206

SS 1/4” STREET ELL

33

1

81-10938

SS 1/4” CLOSE NIPPLE

34

2

81-11900

SS 1/2” X 1/4” BUSHING

35

3

81-18348

SS 1/2” CLOSE NIPPLE

36

1

81-12497

SS 1/2” CROSS

37

1

81-13883

SS 1/2” BALL VALVE

38

1

81-17779

1/2” NPT X 1/2” TUBE STRAIGHT

39

4

81-17780

1/2” NPT X 1/2” TUBE SWIVEL 90

40

1

81-11903

SS 3/4” X 1/2” BUSHING

41

1

81-10089

1/8” NPT X 5/32” TUBE SWIVEL 90

42

4

81-12196

1/8”BSP X 5/32” TUBE SWIVEL 90

43

2

81-12222

cyLindER FoR sucTion And discHARgE

44

2

81-12245

HP PuMP cyLindER sPRing

45

2

81-52267

HP PuMP cyLindER PisTon

46

1

81-52268

HP PUMP SENSOR CAP TOP PLATE

47

1

81-52269

HP PUMP SENSOR CAP BOTTOM PLATE

48

1

81-52270

HP PUMP FLANGE ADAPTER

49

1

81-50910

HP PuMP PRobE

50

1

81-52271

HP PUMP 90 FREEZE PROTECTOR

51

1

81-52272

HP PuMP sEnsoR cAP scREEn

52

1

81-12288

HP PuMP sEnsoR cAP o Ring kiT

53

1

81-52273

HP PUMP GROUND STRAP

54

1

81-52274

HP PUMP SENSOR CAP HOLDER

55

1

81-52275

HP PUMP CONTROL MOUNT

56

1

81-12483

5 MICRON FILTER ASSEMBLY

57

3

81-11534

TERMINAL BARRIER

58

1

81-14717

120VAC POWER CORD

items in bold recommended spare parts.

19

WILDEN PUMP & ENGINEERING CO., LLC

WIL-12120-E-01

Содержание WILDEN Saniflo VC4

Страница 1: ...R e f i n e y o u r p r o c e s s Engineering Opera ti o n Maint e n a n ce Saniflo Series METAL Pumps VC4 VC6 VC8 WIL 12120 E 01 ...

Страница 2: ...ribution System 3 Section 4 Dimensional Drawings 4 Section 5 Suggested INSTALLATION OPERATION TROUBLESHOOTING 5 Section 6 Assembly 9 Section 7 Exploded View Parts Listing sANIFLOtm VC4 12 sANIFLOtm VC6 14 sANIFLOTM VC8 16 VC Pump controller 18 Section 8 vc pump controller schematic 20 ta b le o f c o n te n t s ...

Страница 3: ... CAUTION The Saniflo VC pump is not submersible Mount control panel where it is not directly in the wash down area CAUTION Always wear safety glasses when operat ing pump If rupture of wetted components occurs material being pumped may be forced from pump and may create a hazardous situation CAUTION Before any maintenance or repair is attempted the compressed air line to the pump should be disconn...

Страница 4: ...Designation Max Solids Passage Inlet Dim Outlet Dim Est Shipping Wt 81 1000 VC4 SS SS FB 76 2 mm 3 76 mm 3 76 mm 3 41 7 kg 92 lbs 81 1002 VC4 SS SS TF 76 2 mm 3 76 mm 3 76 mm 3 41 7 kg 92 lbs 81 1004 VC6 SS SS FB 101 6 mm 4 102 mm 4 102 mm 4 48 9 kg 108 lbs 81 1006 VC6 SS SS TF 101 6 mm 4 102 mm 4 102 mm 4 48 9 kg 108 lbs 81 1008 VC8 SS SS FB 152 4 mm 6 125 mm 6 125 mm 4 69 9 kg 154 lbs 81 1010 VC...

Страница 5: ...ay from the internal vacuum generator s and directed into the vertical column of the pump Once the compressed air is supplied to the top of the process medium the hydraulic force will discharge the pro cess medium from the vertical column These same forces will close the inlet flap valve and open the discharge flap valve simultaneously causing the pro cess medium to move downstream FIGURE 3 The di...

Страница 6: ...381 15 C 157 6 18 N A N A N A N A D 304 12 304 12 304 12 E 101 4 152 6 203 8 F 1486 58 50 1505 59 25 1559 61 38 G 76 3 101 4 102 4 H 76 3 101 4 152 6 J 254 10 254 10 254 10 K 436 17 18 555 21 87 647 25 50 L 352 13 87 352 13 87 352 13 87 S e c t i o n 4 DI M E NSION A L D R A W INGS S A NI F L O T M V C REV A 4 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 7: ... including pumping distance required flow rate product viscosity and piping size ELECTRICAL The control panel requires 120 220VAC at 1 amps ELEVATION Selecting a site that is well within the pump s dynamic lift capability will assure that loss of prime troubles will be eliminated In addition pump efficiency can be adversely effected if proper attention is not given to site location PIPING Final de...

Страница 8: ... from the pump The Adjustable Probe During operation certain products can coat the sensor probe creating false inputs to the control panel and causing poor performance Periodic cleaning of the sensor probe may be required in certain applications to maintain reliability To decrease the frequency of cleanings the HPVC control panel has an adjustable probe set point This set point can be changed on t...

Страница 9: ... be displayed until the condition is corrected and the pump control is reset This screen alerts the operator to the nature of the problem and provides instructions to solve the problem and restart the pump This screen indicates that product has been in contact with the probe for a period of time that was unexpectedly long To identify the cause the operator should make sure that Air shut off valve ...

Страница 10: ...ow or no air pressure 2 Air valves not functioning properly 3 Dirty or defective vacuum generator 4 Loose connection on piping 5 Check valves misaligned 6 Solution Manually discharge the pump for 2 seconds to clear 1 any blockage If this does not help disassemble the pump and clear the check valves Turn up suction regulator to 5 bar 75 PSI 2 Check to ensure that the air supply is adequate 3 Disass...

Страница 11: ... 2 Begin assembly by installing the flange gasket and inlet flap valve housing to pump base After joining components secure with clamp band NOTE When installing inlet flap valve housing ensure that hinged portion of flap valve is located in the up position by utilizing the UP reference mark on the inlet housing Figure 2 Step 3 Figure 3 Position flange gasket and discharge flap valve housing to pum...

Страница 12: ...ons correctly g Run purge switch functions correctly h Valves function correctly i Pump Cleaning Procedure Empty the discharge piping of product using the 1 purge switch on the control panel Disconnect inlet and outlet piping from the pump 2 keeping clamps and gaskets in a secure place Remove sensor cap and diffuser screen from 3 pump and place them on the sensor cap storage bracket keeping the cl...

Страница 13: ... to the off position and 4 attach a proper lockout device After attaching the lockout devices put the keys in 5 your pocket After locking out the electrical and air supplies try to 6 start the pump to verify that it is properly disabled If the pump starts or still has power applied stop and get your supervisors help Release any stored air in the pump by turning the 7 regulator adjusting knobs full...

Страница 14: ...S e c t i o n 7 E x pl o d e d V i ew P art s L i s t i n g 6 6 6 5 1 2 4 5 3 5 5 SANIFLOTM VC4 E X P L OD E D V I E W 12 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 15: ...Inlet Check 3 x 3 1 80 0144 80 0144 3 Valve Outlet 4 x 3 Reducer 1 80 0145 80 0145 4 Base 4 Pump 1 80 0084 80 0084 5 Gasket 4 FB Buna 4 N A 80 0101 5 Gasket 4 Teflon 4 80 0152 N A 6 Clamp 4 H D 4 80 0089 80 0089 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC4 part s l i s t i n g 13 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 16: ...7 5 1 8 8 6 8 6 2 4 3 6 S e c t i o n 8 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC6 E X P L OD E D V I E W 14 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 17: ...t 6 x 4 Reducer 1 80 0147 80 0147 4 Base 6 Pump 1 80 0085 80 0085 5 Gasket 4 FB Buna 1 N A 80 0101 5 Gasket 4 Teflon 1 80 0152 N A 6 Gasket 6 FB Buna 3 N A 80 0102 6 Gasket 6 Teflon 3 80 0153 N A 7 Clamp 4 HD 1 80 0089 80 0089 8 Clamp 6 HD 3 80 0090 80 0090 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC6 part s l i s t i n g 15 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 18: ...1 7 5 3 6 8 2 4 6 8 8 6 S e c t i o n 8 E x pl o d e d V i ew P art s L i s t i n g SANIFLOTM VC8 E X P L OD E D V I E W 16 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 19: ...t 4 Teflon 1 80 0152 N A 6 Gasket 8 FB Buna 3 80 0151 80 0151 6 Gasket 8 Teflon 3 80 0154 80 0154 7 Clamp 4 H D 1 80 0089 80 0089 8 Clamp 8 H D 3 80 0150 80 0150 NOTE The VC8 pump is also available with a 152 mm 6 pump discharge connection To order this other option use item number 81 1011 To order an 8 x 6 outlet reducer for a VC8 pump use item number 81 0149 E x pl o d e d V i ew P art s L i s t...

Страница 20: ...S e c t i o n 8 E x p l o d e d V i e w Pa r t s L i s t i n g vc pump controller E XP L OD E D V I E W 18 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 21: ...GULATOR GAUGE 28 1 81 12153 8 VACUUM GENERATOR 29 1 81 12286 VACUUM GENERATOR GAUGE 30 1 81 12287 VACUUM GENERATOR MUFFLER 31 1 81 17792 1 4 NPT X 1 4 TUBE SWIVEL 90 32 1 81 12206 SS 1 4 STREET ELL 33 1 81 10938 SS 1 4 CLOSE NIPPLE 34 2 81 11900 SS 1 2 X 1 4 BUSHING 35 3 81 18348 SS 1 2 CLOSE NIPPLE 36 1 81 12497 SS 1 2 CROSS 37 1 81 13883 SS 1 2 BALL VALVE 38 1 81 17779 1 2 NPT X 1 2 TUBE STRAIGH...

Страница 22: ...S e c t i o n 8 v c p u mp c o n tr o ller s c hemat i c 20 WILDEN PUMP ENGINEERING CO LLC WIL 12120 E 01 ...

Страница 23: ...comes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability of any pump or part for a particular application and Wilden Pump and Engineering LLC shall not be liable for any consequential damage or expense arising from the use or misuse of its products on any...

Страница 24: ...nce The result of advanced thought Refine Your Process Designed for sanitary applications Minimize product degradation Improved production yields Easy to inspect clean assemble Minimized water requirements The result of progressive thought Simplify Your Process Maximize Your Process Electronic control monitoring Level control containment Pulsation dampening Drum unloading systems Complete system s...

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