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Nozzle diameter

Item no.

Nozzle set PL

Nozzle set PC

Nozzle set HM 

(HVLP)

2.0 mm

M09800185

2.2 mm

M09800186

Nozzle sets without air cap

Nozzle diameter

Item no.

Nozzle set PL

Nozzle set PC

Nozzle set HM 

(HVLP)

0.8 mm

3, 4

M09800069

-

-

1.0 mm

M09800070

M09800072

1.2 mm

M09800071

M09800073

1.6 mm

-

M09800074

-

1.8 mm

M09800075

2.0 mm

M09800076

2.2 mm

M09800077

Air caps

Nozzle diameter

Item no.

Material no.

Air cap PL 0.8 to 1.2 mm

1

M35030087

Air cap PC 1.6 to 2.2mm

M35030091

Air cap HM (HVLP) 1.0 to 1.2 mm

M35030092

Seal set N36960040

Denomination

Item no.

Quantity

O-ring 33 x 1.6

2

1

O-ring 10x1

5

1

Needle gland

7

1

O-ring 4x1

9

2

O-ring 5x1

10

1

Gasket

24

1

O-Ring 11 x 1.8

25

1

Piston

26

1

Replacement parts, tools and accessories

06/2018

EcoGun AS AUTO - MSG00019EN

29/40

Содержание EcoGun AS AUTO

Страница 1: ...EcoGun AS AUTO Automatic Air Spray Gun MSG00019EN V01 N36210008V www durr com Operation manual...

Страница 2: ...documentation Always follow safety instructions han dling instructions and specifications of every kind Illustrations can deviate from the tech nical construction Validity range of the document This...

Страница 3: ...and maintenance 13 7 1 Safety recommendations 13 7 2 Cleaning 15 7 3 Maintenance 16 7 3 1 Maintenance schedule 16 7 3 2 Lubrication 16 8 Faults 16 8 1 Safety recommendations 16 8 2 Defects table 17 8...

Страница 4: ...tion can be done with paint circulation or tap line Use a suitable nozzle set with air cap depending on the requirement 6 3 Selecting air cap The following factors influence the spray jet and therefor...

Страница 5: ...un is solely intended for automatic coating of surfaces by one of the following operating methods as independent not hand guided device as part of a semi or fully automated paint booth as part of a pa...

Страница 6: ...ations and safety measures when working in potentially explosive areas D rr Systems offers special product training for Hotline and Contact 2 4 Personal protective equipment Wear the required personal...

Страница 7: ...xtremely hot Contact with it can cause burns Before carrying out any work Check the temperature Do not touch hot surfaces Let components cool down Wear protective gloves 3 Transport scope of supply an...

Страница 8: ...n explosion pro tection Protective equipment Protective workwear Protective gloves Observe the following at assembly Bore of the retaining bolt 10 mm Nominal diameters 10 2 Connections 1 WARNING Sourc...

Страница 9: ...en the lines are not connected correctly Connect lines Ensure correct assign ment 1 Material M 2 Spraying air A 3 Control air C Connect lines to both material connections M for paint circula tion mode...

Страница 10: ...issioning Technician 1 Operates the controls Technician 2 Check on the spray gun 1 Actuate the spray gun without material via the control unit or the visualizer 2 Check the switching behavior Does the...

Страница 11: ...lves in the control cabinet or on the horn air control F 2 When the horn air is blocked the spray pattern is round Characteristic curve Fig 7 Characteristic curve 1 Flat spray pattern 2 Round spray pa...

Страница 12: ...p You can convert the spray gun for various uses by swapping the air cap Air cap PL The air cap PL is used for Topcoats Automotive paints Clear coats Mordant The air cap PL is used for the application...

Страница 13: ...nsing intervals depend on the material used 1 Rinse the spray gun with an appropriate rinsing agent until the rinsing agent runs clean without any material residue 7 Cleaning and maintenance 7 1 Safet...

Страница 14: ...nts and cleaning agents that do not contain any halo genated hydrocarbons NOTICE Unsuitable cleaning agents Unsuitable cleaning agents can damage the product Only use cleaning agents approved by the m...

Страница 15: ...3 3 Pull back complete needle 1 out of the housing Fig 9 Disassemble nozzle 4 Loosen the cap nut 6 5 Remove cap nut 6 and air cap 7 6 Unscrew and remove the nozzle 5 with an open end wrench SW10 7 Cle...

Страница 16: ...ional qualification explosion pro tection Protective equipment Protective workwear Protective gloves Needle shank piston piston sliding surfaces and gasket must be lubricated so that there will not be...

Страница 17: ...ime NOTICE Property damage due to improper han dling Mechanical load can damage needle and nozzle Handle with care during installation and dismantling Do not subject the needle to any mechanical press...

Страница 18: ...zzle Air leaks from the material flow control Piston worn out Replace piston 8 3 3 Replace piston and piston seals Air leak from the leakage slot Gasket worn out Have it replaced by D rr Systems Mater...

Страница 19: ...3 1 Replace needle and nozzle Nozzle soiled or defec tive Clean and check the nozzle 7 2 Cleaning If nozzle is defective replace it along with the needle 8 3 1 Replace needle and nozzle Cap nut or no...

Страница 20: ...end cap 2 Remove needle spring 2 and plunger spring 3 3 Pull back complete needle 1 out of the housing Fig 12 Disassemble nozzle 4 Loosen the cap nut 6 5 Remove cap nut 6 and air cap 7 6 Unscrew and...

Страница 21: ...sembly Fig 13 Disassemble needle 1 Thread off and remove nozzle 4 with end cap 2 Remove needle spring 2 and plunger spring 3 3 Pull back complete needle 1 out of the housing Fig 14 Disassemble nozzle...

Страница 22: ...orque 10 Nm 15 Fit the cap nut 6 and air cap 7 16 Align air cap 7 17 Hand tighten the cap nut 6 18 Lubricate needle shank lightly with sili cone free oil Push in needle 1 care fully into the housing f...

Страница 23: ...ssed air Escaping compressed material can cause serious injury Before carrying out any work Disconnect the system in which the spray gun is installed from com pressed air and material supply Secure th...

Страница 24: ...stable material flow control 157 5 mm Length with micro regulation B manual adjustment 167 mm Detail Value Length with micro regulation S manual adjustment fine 182 mm Width without sup port bracket 5...

Страница 25: ...onent Material Housing Stainless steel alu minum Component Material Compression springs Stainless steel Materials in contact with material Stainless steel Seals in contact with material PTFE PA Seals...

Страница 26: ...Fig 20 Exploded view Kl ber Syntheso GLEP1 Item Description Quan tity Material no 1 Air cap 1 Overview Air caps and nozzles 2 O ring 33 x 1 6 1 3 Nozzle 1 Overview Air caps and nozzles Replacement pa...

Страница 27: ...14 x 1 5 8L SST 1 14 Seal 1 15 Locking screw G1 8 1 16 Elbow plug in connection D8 1 8 1 M57310092 17 Elbow plug in connection D6 1 8 1 M57310083 18 Housing 1 19 Washer 1 N66030004 20 Positioning dis...

Страница 28: ...ontrol bush 2 37 Seal 2 38 Control screw 2 39 Color ring blue 1 Overview Air caps and nozzles Nozzle sets consist of needle and nozzle with or without air cap For optional HVLP test set see 11 3 Acces...

Страница 29: ...6 mm M09800074 1 8 mm M09800075 2 0 mm M09800076 2 2 mm M09800077 Air caps Nozzle diameter Item no Material no Air cap PL 0 8 to 1 2 mm 1 M35030087 Air cap PC 1 6 to 2 2mm M35030091 Air cap HM HVLP 1...

Страница 30: ...Spring set N36960094 Description Item Quantity Plunger spring 28 1 Needle spring 29 1 Media connection set M01010200 Denomination Item Quantity Seal 11 1 Connection nozzle M 14 x 1 5 12 1 Elbow M 14 x...

Страница 31: ...Monkey wrench 1 2 Cleaning brush 1 3 Installation wrench 1 Hexagon socket 3 mm 1 Hexagon socket 5 mm 1 Tool kit 2 parts N36960184 Item Description Quantity 1 Monkey wrench 1 2 Cleaning brush 1 Replace...

Страница 32: ...eaning set 21 parts 1 N36960038 HVLP test set for HM air cap 1 W05010163 Connections Denomination Item no Material no External air control connection M01010195 Hose connection M 14 x 1 5 D6 d4 M581001...

Страница 33: ...zzle diameter Material no Extension NS 250 8 AS AUTO 250 mm 8 mm 300 g 1 0 mm M19140018 Extension NS 250 8 AS AUTO M19140019 Extension NS 250 10 AS AUTO 10 mm 320 g 1 2 mm M19140020 Extension NS 250 1...

Страница 34: ...10 M19140019 M19140021 Fig 22 Extension NP NS Item Description Material no 1 Cap nut 2 Sealing ring 36 5 x 32 7 x 1 3 Locknut 4 Housing 5 Seal 33 7 x 30 6 x 1 6 Tube external Replacement parts tools...

Страница 35: ...cap to the nozzle The farther the nozzle projects over the front side of the air cap the broader is the spray jet Projection of the nozzle above the air cap should be min imal Tighten the locknut 3 Pu...

Страница 36: ...ll sealer 10 1 Extension LPS 300 500 M19140022 M19140023 Fig 23 Extension LPS Item Description Material no 1 Cap nut 2 Air cap 3 Nozzle 2 2 mm 4 Baffle 5 Air cap Replacement parts tools and accessorie...

Страница 37: ...ush in needle 13 carefully into the gun housing from the back Insert needle spring bearing and set screw again 8 3 1 Replace needle and nozzle Purge the gun with solvent 6 4 Rinsing Set the material f...

Страница 38: ...al 33 7 x 30 6 x 1 10 1 Ball sealer 12 1 11 4 Order WARNING Risk of injury from unsuitable replace ment parts in explosive areas Replacement parts not compliant with the specifications of the ATEX gui...

Страница 39: ...06 2018 EcoGun AS AUTO MSG00019EN 39 0...

Страница 40: ...ww durr com Phone 49 7142 78 0 Transmission and duplication of this document as well as use and sharing of its contents are not permitted without express written approval Violations will be liable for...

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