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DC-ITD-FTIR-MAN01

www.dodtec.com

FEB 2020

815-788-5200

FTIR Manual

Chapter 2

–

Features

2.1 External Layout

Figure. 2.1

2.1.1 Warning Labels, Descriptions, & Danger Zones

The below table references all warning labels and their meanings that may be encountered while
operating and servicing the DOD64-FTIR gas detection system.

WARNING:

Hot Surface. This surface will be hot to touch and may cause injury. Please avoid or
take caution when working near this zone.

WARNING:

Protective Earth Ground. Terminal Intended for connection to external conductor
for protection against electric shock in case of fault.

ATTENTION

Please read operators manual for all instruction for this machine. If manual is not in

country’s native language, requested updated

manual before use of equipment.

Sample Manifold

Keyed Control Box Access

Keyed Door for analyzer
and pump panel access

Power and Exhaust Fan

Service Area Door

19” Touch Screen

Interface

Содержание DOD64-FTIR

Страница 1: ...DOD 64 FTIR Gas Monitor User Manual...

Страница 2: ...2 DC ITD FTIR MAN01 www dodtec com FEB 2020 815 788 5200 FTIR Manual DOD Technologies INC 675 Industrial Drive Bldg A Cary IL 60013 Phone 815 788 5200 Fax 815 788 5300...

Страница 3: ...ter 10 2 6 Keyed Maintenance Door Control Access 10 2 7 Transport Selectable Valve Manifold Trays 10 2 8 Status Lamp Optional 10 2 9 Tubing Connections 10 2 10 Service Areas 11 2 11 Password and Secur...

Страница 4: ...3 3 4 Setup FTIR Basic Diags 30 5 3 3 5 Setup FTIR RDP 31 5 3 4 Setup Testing 31 5 3 4 1 Setup Testing Alarm Outputs 31 5 3 4 2 Setup Testing Values 31 5 3 4 3 Setup Testing Ethernet IP 32 5 3 4 4 Se...

Страница 5: ...Sinking 42 B 2 1 DOD64 General Outputs 42 B 2 2 Analyzer General 42 B 2 3 Point Outputs 43 Appendix C System Specifications 44 Appendix D System Event Message 45 Appendix F Optional Communication Inte...

Страница 6: ...ntrations These programmable limits are selectable and have default factory settings for their respective gas ranges The DOD64 FTIR is designed for maximum uptime so routine maintenance and service ca...

Страница 7: ...ctrical connections are provided on the right side panel of the DOD64 FTIR See installation Package The DOD64 FTIR can be purchased with a side mounted power switch or internal hard wire option with A...

Страница 8: ...be hot to touch and may cause injury Please avoid or take caution when working near this zone WARNING Protective Earth Ground Terminal Intended for connection to external conductor for protection agai...

Страница 9: ...use USB type mouse and keyboard during data analysis 2 3 Compact Flash Drive on PC and Solid State Storage The system is controlled using a reliable din mounted PC controller Achieving of data and sy...

Страница 10: ...ance doors should remain closed and latched except when servicing the machine Do not open the doors while in Analysis Mode 2 7 Transport Selectable Valve Manifold Trays The DOD64 FTIR system can be up...

Страница 11: ...rferometer Figure 2 3 shows the internal layout with the service areas open Service areas are equipped with a lock to restrict internal access Figure 2 3 DANGER Turn off the unit disconnect A C power...

Страница 12: ...es not need to be repeatedly entered when switching between screens Please remember that anyone using the touch screen may access restricted screen locations during this time if the machine is left un...

Страница 13: ...esigned to be used as ramp to roll the system out of the crate see installation package for details The DOD64 FTIR rests on four rollers which can be locked in place and bolted to the floor if necessa...

Страница 14: ...er installed Filters require regular maintenance see chapter 6 End of line particulate filters should be purchased from DOD technologies see appendix A IMPORTANT All points require filtration to preve...

Страница 15: ...e Continue to hold the screwdriver while inserting the wire into the round shaped hole While holding the wire in place remove the screwdriver which closes the clamp onto the wire IMPORTANT Be sure the...

Страница 16: ...lt or alarm that occurs will remain until the fault reset button is touched If non latching outputs are selected the output will reset automatically if and when the condition that caused the fault ala...

Страница 17: ...17 DC ITD FTIR MAN01 www dodtec com FEB 2020 815 788 5200 FTIR Manual 4 7 Setup Complete It is now safe enter analysis...

Страница 18: ...5 1 The machine will then go into analysis and display the analysis screen If the operator touches the SETUP MODE button before the timer reaches 0 the setup screen will appear Start setup Analysis Sc...

Страница 19: ...vailable while remaining in analysis Analysis can be started by either 1 Powering on without user intervention approximately 2 minutes 2 Returning from setup menu back to the main menu Analysis will c...

Страница 20: ...itional points can be viewed by pressing the left and right buttons at the top left of the screen As the machine analyzes through its programmed sequence the display will scroll through to each new po...

Страница 21: ...alysis Blue indicates the point is being analyzed Grey indicates the point is being purged of remaining gas from a previous window When an alarm level for a specific point has been reached the concent...

Страница 22: ...a analysis scan When the spectra viewer is LIVE the red spectra line will always show the spectra from the most recent analysis scan and change as each scan ends Pausing the spectra viewer will keep t...

Страница 23: ...lay non critical events such as output testing or a new background Yellow Events indicate a general fault that does not remove the machine from analysis This type of fault will trigger the general fau...

Страница 24: ...each gas The point can also be changed by changing point indicated on the upper right hand side of the screen To return to the main analysis screen select close The DOD64 FTIR will remain in the analy...

Страница 25: ...entered Use the corresponding flow adjustment knobs located on the inlet manifold on the top of the machine to adjust the flow Make sure each level is as close as possible to the black line in the mid...

Страница 26: ...0 FTIR Manual Figure 5 8 Touch the Back button to return to the setup menu 5 3 2 Setup Configuration Touching the Configuration while in the Setup menu will bring you to the Configuration Menu and dis...

Страница 27: ...when this checkbox is not selected Selecting Latching faults causes faults to remain active until the Reset Faults Events button is pressed to acknowledge the problem Lock on Point Maximum Time If the...

Страница 28: ...l changes 5 3 3 Setup FTIR Pressing the FTIR button at the top of the Setup Menu will bring you to the FTIR menu and display the Point Gas screen Fig 5 12 Press the Back button at any time while in th...

Страница 29: ...en allows selection of the order in which points are sampled from and analyzed If one location is more important than another it can be scanned more often and take priority by selecting it more often...

Страница 30: ...elated to the function of the interferometer and is currently only available on the AIRGARD DOD64 FTIR version Please contact DOD for more information on the DOD64 FTIR Diagnostics screen Figure 5 14...

Страница 31: ...display the Alarm Outputs screen Fig 5 16 Pressing the Back button at any time while in the Testing Menu will return you to the Setup Menu 5 3 4 1 Setup Testing Alarm Outputs This screen automatically...

Страница 32: ...d Press a specific valve to observe its flow rate pressure and temperature MKS Only The information on this screen is useful when testing pumps and individual point flow 5 3 4 3 Setup Testing Ethernet...

Страница 33: ...FEB 2020 815 788 5200 FTIR Manual Figure 5 18 5 3 4 4 Setup Testing 4 20 Ma If the DOD64 FTIR is purchased with the optional analog 4 20 mA outputs each output can be tested or adjusted from the Setup...

Страница 34: ...u wish to transfer Spectra Files or Event Logs Select a range of days that you want the data from Choose an option Copy Files keeps original files in place Move Files deletes original files Purge File...

Страница 35: ...tup History Concentration Pressing the Concentration Log button while in the Setup History menu will bring you to the Concentration Log This screen can also be accessed directly from the Analysis scre...

Страница 36: ...t Verify each analyzer tray is installed on the rails and connected properly Check tubing connections on both sides of each pump Verify all sample tubing and exhaust tubing connections on the unit 6 2...

Страница 37: ...ilter Part Numbers Blue Housing 60009 Filter Membrane 60010 Hydrides Phosgene Filter Part Number 780248 Mineral Acids Disposable Filter Part Number 2 800 013 6 4 Flow Adjustment Each channel should be...

Страница 38: ...Turn off machine and disconnect power cord from the power source before servicing the fuse 6 7 Detector Service Refer to the detector user manual for specific maintenance requirements related to eithe...

Страница 39: ...upport For information on service and support for your DOD64 contact DOD Technologies INC using the information below Email solutions dodtec com Phone 815 788 5200 Fax 815 788 5300 Web www dodtec com...

Страница 40: ...15 VAC SN 8399 and Below N A 430 00 2 800 A34 FTIR Pump Assy Side Port 230 VAC SN 8399 and Below N A 430 00 2 300 020 Relay No Solid State DIN Mount 4 28 VDC Coil Voltage 3 Amps N A 88 00 2 200 070 EK...

Страница 41: ...ray 16 or 32 point has its own output module section and each section is coupled together with an EK1101 module Two different power sources are used for the module Power to operate the module itself i...

Страница 42: ...t Module 24 v Sinking B 2 1 DOD64 General Outputs Output Description 1 Critical 2 General 3 Alarm 1 4 Alarm 2 5 Analysis Active 6 Watchdog 7 Power On 8 EMPTY B 2 2 Analyzer General Output Description...

Страница 43: ...B 2020 815 788 5200 FTIR Manual B 2 3 Point Outputs Output Description 1 Pt X Alarm 1 2 Pt X Alarm 2 3 Pt X 1 Alarm 1 4 Pt X 1 Alarm 2 5 Pt X 2 Alarm 1 6 Pt X 2 Alarm 2 7 Pt X 3 Alarm 1 8 Pt X 3 Alarm...

Страница 44: ...chnologies Monitoring Points 16 32 48 64 Points Sample Distance 400 ft 122m 1 4 OD x 3 16 ID Teflon FEP Exhaust Tubing 25 ft 7 62m 3 8 OD x 1 4 ID Poly E Included Display 19 Color Touch Screen HMI Loc...

Страница 45: ...s 64007 PLC Comm Error Critical Fault System Fault Contact DOD Technologies 64076 Spectrum Comm Failure Critical Fault Power Fault with Perkin Elmer System connection error Check Wiring and Test Spect...

Страница 46: ...only 64050 New FTIR Background Information For information purposes only 64001 No event file found for selected date Information For information purposes only 64059 Output Testing Active Information...

Страница 47: ...Int Point Valves Array of Indicators for Active Point s during Last Scan Boolean 64 Scan Date Time Date Time of last Scan Ticks Since 1 1 1 Gasses Scanned Array of DOD Gas ID s In Method Unit 32 Spec...

Страница 48: ...ms Discrete Outputs Token Description Type Machine Critical Fault Machine has critical fault Boolean Machine Maintenance Fault Machine has a maintenance fault Boolean Machine Gas Alarm 1 Level 1 Gas A...

Страница 49: ...points B 1 16 40206 1 Bits Analyzer B Alarm Level 2 Indicators Bit 0 15 Alarm Level 2 points B 17 32 40207 1 Bits Analyzer C Alarm Level 2 Indicators Bit 0 15 Alarm Level 2 points C 1 16 40208 1 Bits...

Страница 50: ...b 4 H2Se 500 ppb 5 PH3 1500 ppb 6 SiH4 50 ppm 8 CL2 5000 ppb 9 H2S 25 ppm 10 HCL 15 ppm 11 HF 10 ppm 12 BF3 3200 ppb 13 HBR 20 ppm 16 COCl2 4000 ppb 17 AsH3 50 ppb 18 H2S 20 ppm 20 AsH3 1000 ppb 21 As...

Страница 51: ...51 DC ITD FTIR MAN01 www dodtec com FEB 2020 815 788 5200 FTIR Manual F 3 Pump Panel Diagram...

Страница 52: ...52 DC ITD FTIR MAN01 www dodtec com FEB 2020 815 788 5200 FTIR Manual F 4 Flow Diagram F 4 Control Box Diagram...

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