DoAll C-520NC Скачать руководство пользователя страница 14

Segatrici

S.r.l

Instruction Manual

Pag.14

Edition A

6.1.4. Vises (Exhibit A05)

It includes :

 

clamping vises made with a gray iron casting G26, machined.  Vises are controlled by hydraulic cylinders.

6.2. C

UTTING BRIDGE

Pos.

Tab 6.2 Cutting bridge

6.2.1

Cutting bridge frame

6.2.2

Guiding columns

6.2.3

Columns connection

6.2.4

Lifting cylinder

6.2.5

Blade tension assembly

6.2.6

Blade drive assembly

6.2.7

Band brush assembly

6.2.8

Left and right band guide

6.2.9

Cutting servo-control

6.2.10

Wheels

6.2.11

Bland drive motor

6.2.1 Cutting bridge frame

The cutting bridge frame is a steel Fe37 weldment ; it is machined to be assembled with other machine components.
The bridge was design and built to endure the cutting strength, keeping enough sturdiness.
The frame is mechanically machined and painted with anti-corrosion agents and with nitro paint.

The blade is completely protected where it does not work. Covering the wheels, there are two doors that can be opened to
change the blade. Two safety switches are mounted on these doors, so to stop the machine if the covers are not in position.

The blade rotates on the wheels, one of which is driven, and the other one is idler.

6.2.2 Guiding columns

The columns guide vertically the cutting bridge movement. They are made with chrome bars, hardened and grinded.

 6.2.3 Columns connection

Made using a Fe52 steel square tube, the columns connection connects and makes the guiding columns sturdy. It is fastened
to the columns through two locknuts. The lifting cylinder is fastened to the center of the connection tube.

6.2.4 Lifting cylinder

This is an hydraulic cylinder, with chrome rod and lapped cylinder. The lifting cylinder is a double effect cylinder. The head is
fastened to the columns connection, and the final end of the rod is fastened to the cutting bridge using a locknut.

Содержание C-520NC

Страница 1: ...Segatrici S r l Instruction Manual Pag 1 Edition A SegatriciS r l INSTRUCTIONMANUAL BandSawMachine type C 520NC Customer DoALLEuropaBV March1998...

Страница 2: ...chineprotections 8 Howtomovethemachine 9 Howtoinstallthemachine 10 Whattodotopreparethemachinetooperate 11 Safetydevices 12 Machineuse calibrationetune up 13Howtodismantlethemachine 14 Howtoservicethe...

Страница 3: ...3 Bealwayscautious usingthemachine because even if itis protected in everydangerousspot it can be a dan gerous equipment andthusithastobeusebeingparticularlycareful andaware 4 Giveimmediatelynoticetoy...

Страница 4: ...sorcombinedtoinstructtheoperatortousethemachine 1 2 REGULATIONSTOREFER ThismanualwaswrittentocomplytotheEuropeanMachineDirective UNI EN89 392andfollowingmodifications and basedon UNI EN292 1e292 2conc...

Страница 5: ...erage A 28 Maximumpower kW 12 5 Approximateweight Kg 3500 TAB2 2 TechnicalCharacteristics Machine Description C 520NC Roundcuttingcapacity mm 520 Squarecuttingcapacity mm 520x520 Indexstroke mm 500 Ba...

Страница 6: ...lowsthemachinetocutslightlyirregularbars 2 2 BLADESPEED ThebladespeediscontrolledbyanACmotorandavariablefrequencydrive whichallowtoregulatethebladespeedwithin arangeof 0 100m 1 Inthiswaythemachinecan...

Страница 7: ...No No Yes Theelectricalschematicisincludedinthismanualandcannotbesuppliedseparately 3 2 WHERETOKEEPTHISMANUAL Thismanual thatisprovidedalongthemachineinonecopy shouldbekeptwherethemachineislocated ina...

Страница 8: ...nership soto allowthemanufacturertoinformthenewuseronthedangersandlimitsofliability 3 7 SUGGESTIONS Thecustomershouldnotify themanufacturerifimprovementsarenecessaryandwheretheyaretoincreaseaneasyunde...

Страница 9: ...machine or its structureseasytobeidentified ifelectrical pneumaticormechanical safetyfeatureswerepartiallyorcompletelyremoved maintenancewhilethemachineisworking whenpartsofthemachinearetensionedusing...

Страница 10: ...annotbeusedbypeoplewithhandicapsordisables 5 3 REGULATION Designingandbuildingthismachinewerespectedthefollowinglawsandrules UNIrules CEIrules andmoreindetail concerningthesafetyfeatures typeAandBrule...

Страница 11: ...appropriate use of the ma chine 5 7 WORK AREA Thismachinehastoworkinindustrialenvironment Itisdesigntomakemechanicalmachining underhumancontrol but theoperatorpresenceisnotrequiredcontinuously Itisrec...

Страница 12: ...hemanualmode Allthecommandsareswitchedtothecontrolpanelpush buttonand switches 5 9 1 1 Stop Thesawstopswhenthecuttingcycleisover 5 9 1 2 Emergencystop Theemergencystopstops themachineremovingtensionfr...

Страница 13: ...ispaintedwith twolayersofpaint the firstofwhichpreventcorrosion Itismachinedtobeassembledwithothermachinecomponents 6 1 2 Chipconveyor Itisstandardonautomaticmachinesandoptionalonsemi automaticmachine...

Страница 14: ...callymachinedandpaintedwithanti corrosionagentsandwithnitropaint Thebladeiscompletelyprotectedwhereitdoesnotwork Coveringthewheels therearetwodoorsthatcanbeopenedto changetheblade Twosafetyswitchesare...

Страница 15: ...heinserts protectthepartofthebladethatisnotcutting Leftguidearm Moveshorizontallyonguidesmachinedonthebridge anditismovedbythemovementofthevise Rightguidearm Fixedonthecuttingbridge Itsupportsthecutti...

Страница 16: ...aplugwhichallowstorefillthereservoir Thehydraulicsystemhas2filters a 250micron45literssuctionfilter a 60micron45litersoutflowfilter Thesetwofiltershavetoberemovedwhenchangingthe oil for the first time...

Страница 17: ...orwearsthenecessarysafetyequipment Theliftingequipmentmustbeenoughbigtoliftthemachine Alwaysuseonlyoneliftingequipmenttoliftthemachine nevercombinemorethenone Donotusealiftforkifthelengthandwidthofthe...

Страница 18: ...heckifthedisconnectswitchisinsulated checkifthecontrolpanelisinsulated checkifthefusesandcircuitbreakersareoperative checkthe3phaseelectricsource ifthemachinedoesnotworkproperly donottrytofix it butim...

Страница 19: ...nals See12 1 2 11 1 5 Led indicatorsandsignalstoavoiddangersituations Notnecessary 11 1 6 Protectiondevices Thebladeisprotected whereuncovered bytwoguidesthatreducetherisk butthatcannotcompletelycover...

Страница 20: ...nstrumentshowsthe presentspeedoftheblade 12 1 3 Feedingthesaw Alwaysrespectthesafetyrulesfeedingthematerial Keepthematerialguideduntilitisnotcompletelyclampedbythevises 12 1 4 Manualcontrols Thesawall...

Страница 21: ...Ifitisnotintothememory oryouwanttoreplace correctit continuetoinsertthedataasfollow 3 ThehandcursorisnowpointingtoNext001 4 Ifthemachineusesmultiplebars whenthereisaconveyingsystem typeinthisspacethe...

Страница 22: ...ifferentlengthshavebeeninserted gotothefollowingline inthisexampleline5 type0 zero andenteritpressingE Allthevaluesbe lowwillturntozero 10 PresstheBRKbutton andthecursorwillgobacktoPROG 11 IftheNEXTva...

Страница 23: ...npressEandthenSTART i e 100 E START Toexitthesemi automaticandgoingbacktotheeditscreenjustpressBRK Followingthereisanexampleofasemi automaticcut Openboththerearandtheindexvises Raisetheworkstopandmove...

Страница 24: ...thefirstlineofprogram whenatthelastpieceofthefirstline theindexwillmovetothelengthsetinthesecondprogramline whenthemachinehastocutthelastpartofthelastline theindexwillmovetozero 12 2 CALIBRATION Nocal...

Страница 25: ...UIPMENT GLOVES GLASSESANDBOOTS Themanufacturercannotbejudgedliableforinjuriesordamagesduetounattendedsafetyrulesbythe user 14 1 BASE 14 1 1 Base ExhibitA02 Basedwg 01 001 0 Pos Tool Visewearstatus 06...

Страница 26: ...ithgasoline Check andifnecessaryreplace theguidingballbearingsandtheguide arminserts 05 023 05 026 029 Checkandrotatethecarbidebacker 17 003 14 2 7Bandbrushassembly Bandbrushassemblydwg 20 Pos Tool Ch...

Страница 27: ...2 10Rapidapproach Checkthattherapidapproachlimitswitchisinworkingproperly 14 3COOLANTSYSTEM Checkthereservoirleveland ifnecessary addoiltypeOSO46 14 4HYDRAULICPOWERUNIT Keepthepressureto55bar 14 5ELE...

Страница 28: ...Checkthelevelevery2000hours Replaceafter4000hours Index DLoadingplug AGIPEXIDIA68 Controlweekly EPrecisionballscrew AGIPEXIDIA68 Controlweekly FLubrication AGIPGRMU2 Controlweekly Columns GLoadingplu...

Страница 29: ...orrectly Checktheguidesandtheircarbideinserts tensionthebladeproperly Removetensionwhennotworking Returnthebladetothesupplier Checktheblade Stripesonasideoftheblade Onlyoneguideguidestheblade Regulate...

Страница 30: ...hine The internal maintenance personnel should be able to read and understand an electrical and hydraulic schematic and workonthemachinefollowingtheinstructionscontainedintheschematics 18 MACHINEDISMA...

Страница 31: ...tening spacer 3 024 Encoder 3 025 Nut 3 026 Hydraulic motor 3 027 Conical pinion 3 028 Conical pinion 3 029 Support 3 030 Gasket 3 031 Coupling 3 032 Chip conveyor screw 3 033 Roller table 3 034 Rolle...

Страница 32: ...021 Roller pin 6 022 Roller spacer 6 023 Ball bearing 6 024 Spacer 6 025 Roller 6 026 Washer 7 001 Inboard left vise 7 002 Inboard right vise 7 003 Index right vise 7 004 Index left vise 7 005 Inboard...

Страница 33: ...auge 9 013 Gasket 9 014 Gasket 9 015 Gasket 9 016 Gasket 9 017 Copper gasket 9 019 Nipples 9 020 Nipples 9 021 Nipples 9 022 Fitting 9 023 Fitting 9 024 Reduction 9 025 Fitting 9 026 Fitting 9 027 Fit...

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