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INSTALLATION

 

All  the  “left”,  “rght”,  “front”  and  “rear” 
desgnatons n ths manual are as vewed by 
the operator facng the machne controls on 
the electrcal control box.

LOCATION

1. 

The floor area required by the standard machine is 

approximately 59.50 inches (1511.3 mm) in width 
by  44.50  inches  (1130.3  mm)  in  length.  Machine 
height    for  the  machine  approximately  is  84.50 
inches (2146.3 mm).  Refer to pages 1 and 2 for 
further machine dimensions.

2. 

Locate the machine to provide adequate space for 

your sawing needs.  Be sure to provide sufficient 

clearance for:  

(a)

  Material loading and unloading; 

(b) 

All door openings;

 (c)

 Maintenance and lubrication 

procedures; 

(d)

  Operation  of  the  any  supplied 

machine accessories.

OSHA NOTICE!!

 

OSHA Regulaton 1910.212 (5B). 

 

Machines designed  for  a  fixed  location  shall  

be securely anchored to prevent walkng or 
movng.

 

UNPACKING

1. 

The machine is fastened to and shipped on a wooden 
skid.  Overseas shipments are also crated.

2. 

Carefully remove all protective covers, strapping, 

hold-down brackets, crating, etc.  Then:  

(a) 

Remove 

all bolts which fasten the machine to the shipping 
skid; 

(b) 

Check inside the rear drive compartment 

for other removable brackets, extra machine parts 
or supplies which might have been placed there for 
shipment.

 (c) 

Inspect the machine and all parts for 

shipping damage.  Claim procedures are listed on 

this manual’s inside front cover.

CLEANING

1. 

If necessary, use solvent to remove rust-preventive 
coating  applied  to  exposed  bare  metal  surfaces 
before shipment.

LIFTING

1. 

A tapped hole is located on top of the machine's saw 

head.  Screw a forged 3/4-10NC eye-bolt into this 

hole for lifting purposes.  Net weight of the machine 
is approximately 1800 pounds (816.5 kg).

 

DO NOT lft the machne by ts sawng head.

MACHINE INSTALLATION and ALIGNMENT

1. 

To properly align the machine, place shims between 

the  floor  and  the  base  mounting  pads  until  the 

machine is level with weight resting evenly on all 
the base pads. 

Shim Locations.

2. 

Square  the  worktable  to  the  side  of  the  post  by 
loosening the tilt lock bolt located in the machine's 
frame under the worktable and make the necessary 

adjustments.    If  necessary:   

(a)

  Position  the 

worktable's tilt angle pointer at zero (0) on the tilt 
scale; 

(b)

 Tighten the tilt lock bolt.

Squaring Worktable to Post.

Содержание 2613-V3

Страница 1: ...2613 V3 Serial No 589 09101 to Band Sawing Machine Instruction and Parts Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time this...

Страница 4: ...ram 13 MAINTENANCE Replacing Crowned Bandwheel Tires 14 Insert Type Saw Guides 14 Electric Motors 14 Head Components 14 Transmission 14 Wheel Brush 14 Machine Cleaning 14 15 Band Drive Belt 15 Mist Co...

Страница 5: ...1 MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Страница 6: ...CHINE DIMENSIONS Continued FRONT VIEW INCHES 03 MILLIMETERS 1 mm 13 330 2 mm 84 64 2149 9 mm 18 457 2 mm 90 64 2302 3 mm 24 609 6 mm 96 64 2454 7 mm 30 762 0 mm 102 64 2607 1 mm A B D mens ons Work He...

Страница 7: ...3 MACHINE FEATURES FRONT VIEW...

Страница 8: ...all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed there for s...

Страница 9: ...the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start and All Stop pushbuttons b Check to make sure the saw band is running in a clockw se moti...

Страница 10: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first colum...

Страница 11: ...eds 30 to 320 fpm 10 to 100 m min The NEUTRAL position is in the middle of the slot The band speed MUST be at its lowest speed before the shift lever can be moved to NEUTRAL 3 Variable speed within bo...

Страница 12: ...g saw bands Wear gloves 1 Release saw band tension Then a Open both bandwheel doors b Remove the post saw band guard c Loosen the screw holding the worktable s sawing slot clamp bar and move it aside...

Страница 13: ...and tracks correctly on the bandwheel tires c Retighten the tilt lock handle 4 Close both bandwheel doors POST ADJUSTMENT 1 Post and upper saw guide elevation can be adjusted to accept workpieces with...

Страница 14: ...roperly installed and aligned b The band drive motor is off c The proper saw band has been installed is correctly tracked and tensioned d All lubrication procedures have been carried out Procedure 1 R...

Страница 15: ...the saw band Insulate the saw band from contact w th the stock or the worktable w ll nsure a better weld Internal Contour Sawing TYPICAL SAWING PROCEDURES Continued 2 The diameter of the drilled star...

Страница 16: ...nd Bear ng Clean and apply oil MONTHLY 2 Post Clean and apply oil MONTHLY 3 Upper Bandwheel Sl de H nge and T lt Screw Clean and apply oil MONTHLY Table Trunn on Oil tilt surfaces MONTHLY CHECK MONTHL...

Страница 17: ...13 LUBRICATION DIAGRAM REAR VIEW FRONT VIEW...

Страница 18: ...easily installed with a light press fit ELECTRIC MOTORS 1 Follow the manufacturer s maintenance instructions for each electric motor These instructions are located in a pocket inside the electrical b...

Страница 19: ...new one c Slide the drive motor to the right to tighten the belt so there is very little deflection of the belt d When correct belt tension is acheived tighten the screws MIST COOLANT 1 Intermittent...

Страница 20: ...ck for a loose post Adjust the two 2 spring plungers if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for...

Страница 21: ...l tire 5 Incorrect saw guides are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace if necessary 2 Ban...

Страница 22: ...radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock thickness...

Страница 23: ...low the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are as...

Страница 24: ...y an on off switch on the lamp or by selector switch on the electrical control box MAGNIFIER 1 Magnifing the cutting area may prove helpful during delicate sawing procedures This is done by placing a...

Страница 25: ...kpieces during production sawing b Locks that permit the loading and positioning of heavy stock c Special center plates for filing and polishing operations Set Up 1 Position the workstops located on t...

Страница 26: ...inch 1 5 to 25 4 mm can be used with this machine Heavy Duty Saw Guides With Steel or Carbide Faced Back Up Bearing Roller Saw Gu des 1 Use roller saw guides for continuous high speed sawing They are...

Страница 27: ...loose may cause the saw band to wobble and affect cutt ng accuracy Tighten the roller lock screws to prevent the eccentric shaft from turning and changing the roller adjustment 90 SAW GUIDE BRACKETS...

Страница 28: ...a collection system for disposal of chips and other waste materials MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment such as conveyors or hydraulic tables can enhanced the performanc...

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