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7

ELECTRICAL CONTROLS

1. 

The machine controls are located on the side of the 
electrical control box for operator convenience.

2. 

Band Speed.

  Turn this knob to set the desired band 

speed.   Two  sets  of  numbers  on  the  escutcheon 
indicate high and low band speed ranges.

Band

 

Start.

  Push this green button to start the 

band drive motor.

Emergency Stop.

  Push this red mushroom head 

button to stop the band drive motor.  This button 
latches down when pushed and must be released 
or reset before the machine can be operated.  To 
release or reset, rotate the button head 

clockwse 

until the head pops up.

Electrical Control Panel.

Other Controls

Dsconnect Swtch.

  This switch supplies incoming 

power to the machine and is located on the front of 
the control box. 

2. 

Worklght  (Optonal).

   A  switch  on  the  worklight 

turns the light "OFF and "ON".

3. 

Controls for the optional DBW-15 Buttwelder are 

described in a seperate instruction manual.

BAND SPEED CONTROLS

1. 

The transmission gear shift lever is located on the 
machine's right side below the worktable.  The band 
speed  control  is  located  on  the  electrical  control 
box.

2. 

The operator can select between "HIGH" and "LOW" 
band speed ranges by hold down the shift lever lock 
and move the transmission gear shift lever: (a) To 
the  left  to  obtain  "HIGH"  range  speeds  --  550  to 
5500 fpm (170 to 1675 m/min); (b) To the right to 
obtain "LOW" range speeds -- 30 to 320 fpm (10 to 
100 m/min).

• 

The "NEUTRAL" position is in the middle of the slot.  
The band speed MUST be at its lowest speed before 
the shift lever can be moved to "NEUTRAL".

3. 

Variable speed within both ranges is changed by 
turning  the 

Band  Speed

  knob.    Turn  the  control 

clockwse 

to  "INCREASE"  the  band  speed, 

counterclockwse

 to "DECREASE" it.  

4. 

During machine operation, keep the following band 
speed and gear shifting precautions in mind:

 

Adjust the band speed only whle the machne 
s runnng.

 

Always  turn  the  speed  speed  to  ts  lowest 
speed before stoppng the machne or shftng 
nto "NEUTRAL".

 

Always allow the saw band to stop completely 
before openng any bandwheel door.

 

Stop  the  machne  to  shft  gears.    Then  turn 
the drve bandwheel by hand to engage the 
clutch whle shftng.

5. 

If  the  transmission  gears  are  not  in  position  to 
mesh:  

(a)

 Turn the machine off; 

(b)

 Open the lower 

bandwheel door, and; 

(c)

 Manually turn the lower 

bandwheel until meshing occurs.  

DO NOT attempt 

to force the gear shft lever nto place.

SAW BAND PREPARATION

Saw Band Selecton

1. 

The machine is equipped with an Imperial Bi-Metal 
Super Silencer saw band that is 183 inches (4648.2 
mm) long. The machine will accept saw band widths 
from 1/16 to one (1) inch (1.5 to 25.4 mm).

2. 

Standard equipment includes:  

(a)

 One (1) set of 

high-speed, insert-type saw guide blocks for saw 
bands from 1/16 to 1/2 inch (1.5 to 12.7 mm) wide; 

(b)

 One (1) set of steel saw guide inserts for saw 

bands 1/4 to 1/2 inch (6.4 to 12.7 mm) wide.

 

Informaton about all DoALL saw bands can be 
obtaned from a DoALL sales representatve.

Содержание 2613-V3

Страница 1: ...2613 V3 Serial No 589 09101 to Band Sawing Machine Instruction and Parts Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time this...

Страница 4: ...ram 13 MAINTENANCE Replacing Crowned Bandwheel Tires 14 Insert Type Saw Guides 14 Electric Motors 14 Head Components 14 Transmission 14 Wheel Brush 14 Machine Cleaning 14 15 Band Drive Belt 15 Mist Co...

Страница 5: ...1 MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Страница 6: ...CHINE DIMENSIONS Continued FRONT VIEW INCHES 03 MILLIMETERS 1 mm 13 330 2 mm 84 64 2149 9 mm 18 457 2 mm 90 64 2302 3 mm 24 609 6 mm 96 64 2454 7 mm 30 762 0 mm 102 64 2607 1 mm A B D mens ons Work He...

Страница 7: ...3 MACHINE FEATURES FRONT VIEW...

Страница 8: ...all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed there for s...

Страница 9: ...the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start and All Stop pushbuttons b Check to make sure the saw band is running in a clockw se moti...

Страница 10: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first colum...

Страница 11: ...eds 30 to 320 fpm 10 to 100 m min The NEUTRAL position is in the middle of the slot The band speed MUST be at its lowest speed before the shift lever can be moved to NEUTRAL 3 Variable speed within bo...

Страница 12: ...g saw bands Wear gloves 1 Release saw band tension Then a Open both bandwheel doors b Remove the post saw band guard c Loosen the screw holding the worktable s sawing slot clamp bar and move it aside...

Страница 13: ...and tracks correctly on the bandwheel tires c Retighten the tilt lock handle 4 Close both bandwheel doors POST ADJUSTMENT 1 Post and upper saw guide elevation can be adjusted to accept workpieces with...

Страница 14: ...roperly installed and aligned b The band drive motor is off c The proper saw band has been installed is correctly tracked and tensioned d All lubrication procedures have been carried out Procedure 1 R...

Страница 15: ...the saw band Insulate the saw band from contact w th the stock or the worktable w ll nsure a better weld Internal Contour Sawing TYPICAL SAWING PROCEDURES Continued 2 The diameter of the drilled star...

Страница 16: ...nd Bear ng Clean and apply oil MONTHLY 2 Post Clean and apply oil MONTHLY 3 Upper Bandwheel Sl de H nge and T lt Screw Clean and apply oil MONTHLY Table Trunn on Oil tilt surfaces MONTHLY CHECK MONTHL...

Страница 17: ...13 LUBRICATION DIAGRAM REAR VIEW FRONT VIEW...

Страница 18: ...easily installed with a light press fit ELECTRIC MOTORS 1 Follow the manufacturer s maintenance instructions for each electric motor These instructions are located in a pocket inside the electrical b...

Страница 19: ...new one c Slide the drive motor to the right to tighten the belt so there is very little deflection of the belt d When correct belt tension is acheived tighten the screws MIST COOLANT 1 Intermittent...

Страница 20: ...ck for a loose post Adjust the two 2 spring plungers if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for...

Страница 21: ...l tire 5 Incorrect saw guides are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace if necessary 2 Ban...

Страница 22: ...radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock thickness...

Страница 23: ...low the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are as...

Страница 24: ...y an on off switch on the lamp or by selector switch on the electrical control box MAGNIFIER 1 Magnifing the cutting area may prove helpful during delicate sawing procedures This is done by placing a...

Страница 25: ...kpieces during production sawing b Locks that permit the loading and positioning of heavy stock c Special center plates for filing and polishing operations Set Up 1 Position the workstops located on t...

Страница 26: ...inch 1 5 to 25 4 mm can be used with this machine Heavy Duty Saw Guides With Steel or Carbide Faced Back Up Bearing Roller Saw Gu des 1 Use roller saw guides for continuous high speed sawing They are...

Страница 27: ...loose may cause the saw band to wobble and affect cutt ng accuracy Tighten the roller lock screws to prevent the eccentric shaft from turning and changing the roller adjustment 90 SAW GUIDE BRACKETS...

Страница 28: ...a collection system for disposal of chips and other waste materials MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment such as conveyors or hydraulic tables can enhanced the performanc...

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