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10

Worktable.

2. 

The worktable can be tilted manually up to 10° left 
and 45° right primarily for sawing compound angles.  
The amount of worktable tilt is indicated by a pointer 
and a trunnion-mounted calibrated scale.

3. 

To tilt the worktable:  

(a)

 Use the wrench provided 

to  reach  through  the  machine  frame  and  under 
the  worktable  to  loosen  the  tilt  locknut; 

(b)

  Tilt 

the  worktable  manually  until  the  pointer  reaches 
desired angle shown on the scale; 

(c)

 Tighten the 

tilt locknut.

4. 

The  worktable  is  drilled  and  tapped  on  three  (3) 
sides to attach accessory equipment.  Its removable 
center plate can be replaced with optional plates for 

band filing and band polishing and other various 

options.

WHEEL BRUSH AND CHIP REMOVAL

1. 

A  brush,  located  on  the  lower  bandwheel 
approximately in the ten (10) o'clock position, cleans 
metal  chips  from  the  bandwheel  during  machine 
operation.  Removed chips drop into a removable 
pan  in  the  machine  base.    This  pan  should  be 
emptied periodically.

 

DO NOT open the bandwheel doors untl saw 
band has completely stopped.

2. 

During  operation,  chips  and  other  depris  may 
accumulate  around  such  machine  areas  as  saw 
guides,  worktable  surfaces,  bandwheels,  slides, 
etc.  Remove this debris as soon as possible. 

The 

DoALL Company recommends removng chp 
collectons at least twce per each eght (8) hour 
shft, and more often wth heaver use.

TYPICAL SAWING PROCEDURES

Set-Up

1. 

These  procedures  assume  that  the  following 
machine  conditions  exist:   

(a)

  The  machine  has 

been properly installed and aligned; 

(b)

 The band 

drive motor is off; 

(c)

 The proper saw band has been 

installed, is correctly tracked and tensioned; 

(d)

 All 

lubrication procedures have been carried out.

Procedure

1. 

Raise the post high enough so that the upper saw 
guide  can  not  be  damaged  while  stock  is  being 
loaded onto the worktable.

2. 

Tilt the worktable to the desired angle and lock it in 
place.

3. 

Load stock to be cut onto the worktable.  Clamp the 

stock if necessary.

4. 

Lower  the  post  until  the  upper  saw  guide  is  just 

above the stock, but 

NOT

 touching.

5. 

Determine the band speed range and desired band 
speed for the procedure to be undertaken.  Then:  

(a)

 Use the transmission gear shift lever to choose 

between "high" and "low" band speed ranges; 

(b)

 

Push  the 

Band  Start

  button; 

(c)

  Turn  the 

Band 

Speed

 knob to the band speed desired.

6. 

Carefully move the stock toward the saw band and 

begin the cut.  Adjust the band speed as necessary 

during the cutting procedure.

7. 

After the cut has been finished:  

(a)

 Turn the 

Band 

Speed

 knob to its lowest speed; 

(b)

 Push the 

Stop

 

button; 

(c)

  Remove  the  piece  just  cut  from  the 

worktable; 

(d)

 Reposition the stock to begin another 

cut; 

(e)

 Push the 

Band Start

 button and then set 

the band speed.

Contour Sawng

1. 

Procedures  for  stock  set-up  and  band  speed 

adjustment are the same as noted for production 

sawing except that contour sawing of large, heavy 
stock will require the use of optional air-operated 
power feed or air-powered worktable and a heavy 
gage saw band.

2. 

The  following  are  important  contour  sawing 
precautions which should be observed:

 

Reduce  the  feed  force  when  cuttng  nto  an 
openng to prevent saw band damage.

WORKTABLE AND TILT ADJUSTMENT
   (Continued....)

Содержание 2613-V3

Страница 1: ...2613 V3 Serial No 589 09101 to Band Sawing Machine Instruction and Parts Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time this...

Страница 4: ...ram 13 MAINTENANCE Replacing Crowned Bandwheel Tires 14 Insert Type Saw Guides 14 Electric Motors 14 Head Components 14 Transmission 14 Wheel Brush 14 Machine Cleaning 14 15 Band Drive Belt 15 Mist Co...

Страница 5: ...1 MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Страница 6: ...CHINE DIMENSIONS Continued FRONT VIEW INCHES 03 MILLIMETERS 1 mm 13 330 2 mm 84 64 2149 9 mm 18 457 2 mm 90 64 2302 3 mm 24 609 6 mm 96 64 2454 7 mm 30 762 0 mm 102 64 2607 1 mm A B D mens ons Work He...

Страница 7: ...3 MACHINE FEATURES FRONT VIEW...

Страница 8: ...all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed there for s...

Страница 9: ...the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start and All Stop pushbuttons b Check to make sure the saw band is running in a clockw se moti...

Страница 10: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first colum...

Страница 11: ...eds 30 to 320 fpm 10 to 100 m min The NEUTRAL position is in the middle of the slot The band speed MUST be at its lowest speed before the shift lever can be moved to NEUTRAL 3 Variable speed within bo...

Страница 12: ...g saw bands Wear gloves 1 Release saw band tension Then a Open both bandwheel doors b Remove the post saw band guard c Loosen the screw holding the worktable s sawing slot clamp bar and move it aside...

Страница 13: ...and tracks correctly on the bandwheel tires c Retighten the tilt lock handle 4 Close both bandwheel doors POST ADJUSTMENT 1 Post and upper saw guide elevation can be adjusted to accept workpieces with...

Страница 14: ...roperly installed and aligned b The band drive motor is off c The proper saw band has been installed is correctly tracked and tensioned d All lubrication procedures have been carried out Procedure 1 R...

Страница 15: ...the saw band Insulate the saw band from contact w th the stock or the worktable w ll nsure a better weld Internal Contour Sawing TYPICAL SAWING PROCEDURES Continued 2 The diameter of the drilled star...

Страница 16: ...nd Bear ng Clean and apply oil MONTHLY 2 Post Clean and apply oil MONTHLY 3 Upper Bandwheel Sl de H nge and T lt Screw Clean and apply oil MONTHLY Table Trunn on Oil tilt surfaces MONTHLY CHECK MONTHL...

Страница 17: ...13 LUBRICATION DIAGRAM REAR VIEW FRONT VIEW...

Страница 18: ...easily installed with a light press fit ELECTRIC MOTORS 1 Follow the manufacturer s maintenance instructions for each electric motor These instructions are located in a pocket inside the electrical b...

Страница 19: ...new one c Slide the drive motor to the right to tighten the belt so there is very little deflection of the belt d When correct belt tension is acheived tighten the screws MIST COOLANT 1 Intermittent...

Страница 20: ...ck for a loose post Adjust the two 2 spring plungers if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for...

Страница 21: ...l tire 5 Incorrect saw guides are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace if necessary 2 Ban...

Страница 22: ...radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock thickness...

Страница 23: ...low the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are as...

Страница 24: ...y an on off switch on the lamp or by selector switch on the electrical control box MAGNIFIER 1 Magnifing the cutting area may prove helpful during delicate sawing procedures This is done by placing a...

Страница 25: ...kpieces during production sawing b Locks that permit the loading and positioning of heavy stock c Special center plates for filing and polishing operations Set Up 1 Position the workstops located on t...

Страница 26: ...inch 1 5 to 25 4 mm can be used with this machine Heavy Duty Saw Guides With Steel or Carbide Faced Back Up Bearing Roller Saw Gu des 1 Use roller saw guides for continuous high speed sawing They are...

Страница 27: ...loose may cause the saw band to wobble and affect cutt ng accuracy Tighten the roller lock screws to prevent the eccentric shaft from turning and changing the roller adjustment 90 SAW GUIDE BRACKETS...

Страница 28: ...a collection system for disposal of chips and other waste materials MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment such as conveyors or hydraulic tables can enhanced the performanc...

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