background image

20

CHIP BLOWER

1. 

The  operator  can  remove  chips  from  the  sawing 
area by using the chip blower.  Shop air is used to 
deliver air to the cutting area.

2. 

Adjust the flexible hose and nozzle to direct chips 

away from the sawing area.

3. 

The  air  supply  connection  is  located  on  the  left 
side of the machine on the drive compartment wall.  
Incoming air supply should be between 80 and 90 
psi (5.6 and 6.3 kg/cm²).

 

DO NOT exceed 90 ps (6.3 kg/cm²).

MIST COOLANT

1. 

Using shop air, this option has a valve with sight 
glass and a one (1) quart (0.95 liter) supply bottle 
mounted on the rear side of the head.

2. 

Air and coolant are mixed in a manifold to form a fine 

mist.  Adjust the flexible tube to direct mist stream 

onto saw band and workpiece to lubricate and cool 

the  cutting  area.    Regulate  mist  with  adjustable 

valve  at  a  rate  of  one  drop  per  second  as  seen 
through the sight glass.

3. 

The  air  supply  connection  is  located  on  the  left 
side of the machine on the drive compartment wall.  
Incoming air supply should be between 80 and 90 
psi (5.6 and 6.3 kg/cm²).

 

DO NOT exceed 90 ps (6.3 kg/cm²).

4. 

Your  DoALL  sales  representative  can  provide 
complete information on various coolants and their 

applications.

  

BAND MIST LUBRICATOR

1. 

See the instructions sent with the unit for information 

on operation and adjustments. 

2. 

Contact  your  DoALL  sales  representative  for 

information on the type of fluid and/or oil needed 

for your application.

WORKLIGHT

1. 

The worklight illuminates the cutting area and areas 
nearby and is controlled by an "on/off" switch on the 
lamp, or by selector switch on the electrical control 
box.

MAGNIFIER

1. 

Magnifing  the  cutting  area  may  prove  helpful 
during  delicate  sawing  procedures.   This  is  done 

by placing a magnifing lens around the shade of 

the worklight.

2 . 

A  protective  lens  cover  should  be  placed  around 

the magnifier to prevent scratches when not being 

used.

POST ELEVATING HANDWHEEL

1. 

This option allows the operator to adjust the post 

and  upper  saw  guide  by  means  of  a  handwheel 
located on the right side of the sawing head.  Turn 
the  handwheel 

clockwse

  to  "RAISE"  the  post, 

counterclockwse

 to "LOWER" it.

WORKTABLE OPTIONS

Auxlary Table

1. 

This  worktable,  mounted  between  the  standard 
worktable  and  the  throat  of  the  machine,  helps 
support  large,  heavy  work  pieces.    This  table 
measures  11  inches  by  26  inches  (279.4  mm  by 
660.4 mm).

18" Stroke Worktable

1. 

This factory-installed air-powered worktable has a 
18 inch (457.2 mm) stroke instead of standard 12 
inch (304.8 mm) stroke.  The table's working surface 
is 24 by 36.5 inches (609.6 by 927.1 mm).

Glde Table

1. 

This worktable option has a 26 by 26 inch (660.4 
by 660.4 mm) worktable and table travel of 10-3/4 
inches  (273.0  mm).    It  can 

not

  be  tilted.    Load 

capacity is 200 pounds (90.7 kg).

2. 

The  workpiece  is  securely  clamped  to  the  table.   
The  operator  then  holds  the  handle  in  front  of 
the table and manually pushes the table with the 
workpiece through the saw band. The handle also 
acts as a workstop if desired.

 

DO  NOT  force  workpece  through  the  saw 
band.

3. 

A  thumbscrew  located  in  the  lower  right  under 
the  worktable  locks  the  worktable  in  place  to 
allow loading and unloading of stock. Loosen the 
thumbscrew completely for the worktable to move 
freely.

Содержание 2613-V3

Страница 1: ...2613 V3 Serial No 589 09101 to Band Sawing Machine Instruction and Parts Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time this...

Страница 4: ...ram 13 MAINTENANCE Replacing Crowned Bandwheel Tires 14 Insert Type Saw Guides 14 Electric Motors 14 Head Components 14 Transmission 14 Wheel Brush 14 Machine Cleaning 14 15 Band Drive Belt 15 Mist Co...

Страница 5: ...1 MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Страница 6: ...CHINE DIMENSIONS Continued FRONT VIEW INCHES 03 MILLIMETERS 1 mm 13 330 2 mm 84 64 2149 9 mm 18 457 2 mm 90 64 2302 3 mm 24 609 6 mm 96 64 2454 7 mm 30 762 0 mm 102 64 2607 1 mm A B D mens ons Work He...

Страница 7: ...3 MACHINE FEATURES FRONT VIEW...

Страница 8: ...all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed there for s...

Страница 9: ...the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start and All Stop pushbuttons b Check to make sure the saw band is running in a clockw se moti...

Страница 10: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first colum...

Страница 11: ...eds 30 to 320 fpm 10 to 100 m min The NEUTRAL position is in the middle of the slot The band speed MUST be at its lowest speed before the shift lever can be moved to NEUTRAL 3 Variable speed within bo...

Страница 12: ...g saw bands Wear gloves 1 Release saw band tension Then a Open both bandwheel doors b Remove the post saw band guard c Loosen the screw holding the worktable s sawing slot clamp bar and move it aside...

Страница 13: ...and tracks correctly on the bandwheel tires c Retighten the tilt lock handle 4 Close both bandwheel doors POST ADJUSTMENT 1 Post and upper saw guide elevation can be adjusted to accept workpieces with...

Страница 14: ...roperly installed and aligned b The band drive motor is off c The proper saw band has been installed is correctly tracked and tensioned d All lubrication procedures have been carried out Procedure 1 R...

Страница 15: ...the saw band Insulate the saw band from contact w th the stock or the worktable w ll nsure a better weld Internal Contour Sawing TYPICAL SAWING PROCEDURES Continued 2 The diameter of the drilled star...

Страница 16: ...nd Bear ng Clean and apply oil MONTHLY 2 Post Clean and apply oil MONTHLY 3 Upper Bandwheel Sl de H nge and T lt Screw Clean and apply oil MONTHLY Table Trunn on Oil tilt surfaces MONTHLY CHECK MONTHL...

Страница 17: ...13 LUBRICATION DIAGRAM REAR VIEW FRONT VIEW...

Страница 18: ...easily installed with a light press fit ELECTRIC MOTORS 1 Follow the manufacturer s maintenance instructions for each electric motor These instructions are located in a pocket inside the electrical b...

Страница 19: ...new one c Slide the drive motor to the right to tighten the belt so there is very little deflection of the belt d When correct belt tension is acheived tighten the screws MIST COOLANT 1 Intermittent...

Страница 20: ...ck for a loose post Adjust the two 2 spring plungers if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for...

Страница 21: ...l tire 5 Incorrect saw guides are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace if necessary 2 Ban...

Страница 22: ...radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock thickness...

Страница 23: ...low the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are as...

Страница 24: ...y an on off switch on the lamp or by selector switch on the electrical control box MAGNIFIER 1 Magnifing the cutting area may prove helpful during delicate sawing procedures This is done by placing a...

Страница 25: ...kpieces during production sawing b Locks that permit the loading and positioning of heavy stock c Special center plates for filing and polishing operations Set Up 1 Position the workstops located on t...

Страница 26: ...inch 1 5 to 25 4 mm can be used with this machine Heavy Duty Saw Guides With Steel or Carbide Faced Back Up Bearing Roller Saw Gu des 1 Use roller saw guides for continuous high speed sawing They are...

Страница 27: ...loose may cause the saw band to wobble and affect cutt ng accuracy Tighten the roller lock screws to prevent the eccentric shaft from turning and changing the roller adjustment 90 SAW GUIDE BRACKETS...

Страница 28: ...a collection system for disposal of chips and other waste materials MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment such as conveyors or hydraulic tables can enhanced the performanc...

Отзывы: