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MAINTENANCE

REPLACING BANDWHEEL TIRES

1. 

Cut  the  tire  and  loosen  the  worn  tire/rim  with  a 

hammer and chisel or other flat tool careful not to 

damage the bandwheel.

2. 

Carefully sand off any residue from the bandwheel, 

or use 

Zp Strp

 paint remover.

 

DO  NOT  remove  the  center  crown  of  the 

bandwwheel  or  create  "flat  spots"  with  too 

much sandng n one area.

3. 

Clean the bandwheel with isopropyl alcohol.

4. 

Lay  the  bandwheel  flat  onto  a  table.    Spray  the 

Loctite Primer #7471 onto the bandwheel rim and 

inside the tire/rim.  Then spread the Loctite #680 

Adhesive  over  where  the  primer  was  sprayed.  

Work Quckly.  The adhesve starts to set up n 
just a few mnutes.

5. 

Place  the tire/rim over the bandwheel  and  using 

a block of wood and hammer, tap the edge of the 
tire/rim moving around the bandwheel rim until the 
until the tire/rim is seated against the bandwheel 

flange. 

5. 

Before the adhesive sets, clean any excess from 
the both edges of the bandwheel with solvent.

6. 

Cure time is 24 hours.

INSERT-TYPE SAW GUIDES

Roller Back-Up Bearng

1. 

These bearings are sealed and packed for life with 
a special lubricant.  They can be replaced by:  

(a)

 

Removing the snap ring; 

(b)

 Pulling out the bearing 

and shaft; 

(c)

 New bearings are easily installed with 

a light press fit.

ELECTRIC MOTORS

1. 

Follow the manufacturer's maintenance instructions 
for  each  electric  motor.    These  instructions  are 
located  in  a  pocket  inside  the  electrical  box 
enclosure.

HEAD COMPONENTS

1. 

Wipe oil onto the post occasionally.  Then move the 
post up and down through the slide block several 
times.

2. 

Oil  the  upper  bandwheel  slide  and  band  tension 
screw each month.

3. 

Wheel bearings are sealed and lubricated for life.

TRANSMISSION

1. 

Drain, flush, and refill the transmission yearly.  Fill 

to  the  bottom  of  the  check  plug  opening  with  oil 

recommended by the Lubrication Chart.

Checking Oil Level.

2. 

Check often for seal leaks around the shaft.

3. 

Immediately investigate any loud or unusual noises, 
or rough operating vibration.

4. 

Return  a  faulty  transmission  to  the  factory  for 
repair.

 

Correct  new  transmsson  nstallaton  s 
extremely mportant because careful algnment 
s necessary.  Installaton by a DoALL servce 
representatve s hghly recommended.

WHEEL BRUSH

1. 

Check the lower bandwheel brush occasionally for 

correct position.  Adjust the brush so it just touches 

the bandwheel tire. 

 

Too much pressure of the brush wll score the 
bandwheel tre.

2. 

Replace the brush when necessary.

MACHINE CLEANING

 

Stop the machne when cleanng the machne 
or openng bandwheel doors or covers.

1. 

Keep the machine and its parts as clean as possible 
to prevent excessive wear and damage.

Содержание 2613-V3

Страница 1: ...2613 V3 Serial No 589 09101 to Band Sawing Machine Instruction and Parts Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time this...

Страница 4: ...ram 13 MAINTENANCE Replacing Crowned Bandwheel Tires 14 Insert Type Saw Guides 14 Electric Motors 14 Head Components 14 Transmission 14 Wheel Brush 14 Machine Cleaning 14 15 Band Drive Belt 15 Mist Co...

Страница 5: ...1 MACHINE DIMENSIONS FLOOR PLAN INCHES 03 MILLIMETERS 1 mm...

Страница 6: ...CHINE DIMENSIONS Continued FRONT VIEW INCHES 03 MILLIMETERS 1 mm 13 330 2 mm 84 64 2149 9 mm 18 457 2 mm 90 64 2302 3 mm 24 609 6 mm 96 64 2454 7 mm 30 762 0 mm 102 64 2607 1 mm A B D mens ons Work He...

Страница 7: ...3 MACHINE FEATURES FRONT VIEW...

Страница 8: ...all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed there for s...

Страница 9: ...the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start and All Stop pushbuttons b Check to make sure the saw band is running in a clockw se moti...

Страница 10: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first colum...

Страница 11: ...eds 30 to 320 fpm 10 to 100 m min The NEUTRAL position is in the middle of the slot The band speed MUST be at its lowest speed before the shift lever can be moved to NEUTRAL 3 Variable speed within bo...

Страница 12: ...g saw bands Wear gloves 1 Release saw band tension Then a Open both bandwheel doors b Remove the post saw band guard c Loosen the screw holding the worktable s sawing slot clamp bar and move it aside...

Страница 13: ...and tracks correctly on the bandwheel tires c Retighten the tilt lock handle 4 Close both bandwheel doors POST ADJUSTMENT 1 Post and upper saw guide elevation can be adjusted to accept workpieces with...

Страница 14: ...roperly installed and aligned b The band drive motor is off c The proper saw band has been installed is correctly tracked and tensioned d All lubrication procedures have been carried out Procedure 1 R...

Страница 15: ...the saw band Insulate the saw band from contact w th the stock or the worktable w ll nsure a better weld Internal Contour Sawing TYPICAL SAWING PROCEDURES Continued 2 The diameter of the drilled star...

Страница 16: ...nd Bear ng Clean and apply oil MONTHLY 2 Post Clean and apply oil MONTHLY 3 Upper Bandwheel Sl de H nge and T lt Screw Clean and apply oil MONTHLY Table Trunn on Oil tilt surfaces MONTHLY CHECK MONTHL...

Страница 17: ...13 LUBRICATION DIAGRAM REAR VIEW FRONT VIEW...

Страница 18: ...easily installed with a light press fit ELECTRIC MOTORS 1 Follow the manufacturer s maintenance instructions for each electric motor These instructions are located in a pocket inside the electrical b...

Страница 19: ...new one c Slide the drive motor to the right to tighten the belt so there is very little deflection of the belt d When correct belt tension is acheived tighten the screws MIST COOLANT 1 Intermittent...

Страница 20: ...ck for a loose post Adjust the two 2 spring plungers if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for...

Страница 21: ...l tire 5 Incorrect saw guides are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace if necessary 2 Ban...

Страница 22: ...radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock thickness...

Страница 23: ...low the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are as...

Страница 24: ...y an on off switch on the lamp or by selector switch on the electrical control box MAGNIFIER 1 Magnifing the cutting area may prove helpful during delicate sawing procedures This is done by placing a...

Страница 25: ...kpieces during production sawing b Locks that permit the loading and positioning of heavy stock c Special center plates for filing and polishing operations Set Up 1 Position the workstops located on t...

Страница 26: ...inch 1 5 to 25 4 mm can be used with this machine Heavy Duty Saw Guides With Steel or Carbide Faced Back Up Bearing Roller Saw Gu des 1 Use roller saw guides for continuous high speed sawing They are...

Страница 27: ...loose may cause the saw band to wobble and affect cutt ng accuracy Tighten the roller lock screws to prevent the eccentric shaft from turning and changing the roller adjustment 90 SAW GUIDE BRACKETS...

Страница 28: ...a collection system for disposal of chips and other waste materials MATERIAL HANDLING EQUIPMENT 1 Special material handling equipment such as conveyors or hydraulic tables can enhanced the performanc...

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